IP Library Granted Patent US 9,828,290
Granted Patent B2
US 9,828,290 · App. 15/503,171 · Granted Nov 28, 2017

Graphite oxide entrainment in cement and asphalt composite

Inventors: Sean Christiansen (Orlando, FL); David Restrepo (Orlando, FL); Richard Stoltz (Plano, TX); Jeff Bullington (Orlando, FL)
Assignee: GARMOR INC.
C04B14/026C01B31/043C01B31/0469C04B14/06C04B28/04
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Quick Facts
Patent No.
US 9,828,290
App. No.
15/503,171
Granted
Nov 28, 2017
Kind
B2
Abstract

A method of producing dispersed of high quality graphene/graphite oxides in a powder matrix to then be reacted to form a composite. Where the powders have similar hydrophobicity and the graphene/graphite oxides has minimal surface oxidation or minimal epoxy group and where the powders are sonically mixed.

Claims (29)

1. A method of making a graphene/graphite oxide mixed with other hydrophilic powders, where the graphene/graphite oxide is made by a method comprising:

obtaining graphene/graphite oxide flakes with a surface area to thickness ratio greater than 300 Angstroms, and thickness of less than 160 Angstroms, wherein the graphene flakes have no significant physical surface distortions, no significant epoxy functionalization, and has an oxidation level greater than 1.5% by mass;

combining with Ordinary Portland Cement and other dry powders;

mixing for at least 30 minutes in a sonic mixing system; and

adding water to react the powders and form a cementitious composite when cured.

2. The method of claim 1 , wherein the graphene/graphite oxide is greater than 0.00005% by mass of the dry powder material.

3. The method of claim 1 , wherein at least one of the mechanical, electrical, or thermal physical properties are enhanced the addition of the graphene/graphite oxide.

4. The method of claim 1 , wherein at least 95% of the graphene/graphite oxide flakes are from about 0.8 to 16 nanometers in thickness.

5. The method of claim 1 , wherein at least 95% of the graphene/graphite oxide flakes have a surface area to thickness ratio of a minimum of 300 Angstroms.

6. The method of claim 1 , wherein the maximum dimension of the graphene/graphite oxide flakes between 220 Angstroms and 100 microns.

7. The method of claim 1 , wherein the graphene/graphite oxide flake has primarily edge oxidation.

8. The method of claim 1 , wherein the flake surface has the same hydrophobicity as the other powders.

9. The method of claim 1 , wherein the mechanochemical exfoliating graphite into graphene/graphite oxide flakes in done in a stirred media mill, and the stirred media mill is an Attrition mill or ball mill.

10. A method of making a graphene/graphite oxide mixed with other hydrophobic powders, where the graphene/graphite oxide is made by a method comprising the steps of:

obtaining Graphene/graphite oxide flakes with a surface area to thickness ratio greater than 300 Angstroms, and thickness of less than 160 Angstroms, wherein the graphene flakes have no significant physical surface distortions, having no significant epoxy functionalization and has an oxidation level less than 1.5% by mass;

combining with sand and other dry powders; and

mixing for at least 30 minutes in a sonic mixing system.

11. The method of claim 10 , wherein the graphene/graphite oxide is greater than 0.00005% by mass of the dry powder material.

12. The method of claim 10 , wherein at least one of the mechanical, electrical, or thermal physical properties are enhanced the addition of the graphene/graphite oxide.

13. The method of claim 10 , wherein at least 95% of the graphene/graphite oxide flakes are from about 0.8 to 16 nanometers in thickness.

14. The method of claim 10 , wherein at least 95% of the graphene/graphite oxide flakes have a surface area to thickness ratio of a minimum of 300 Angstroms.

15. The method of claim 10 , wherein the maximum dimension of the graphene/graphite oxide flakes between 220 Angstroms and 100 microns.

16. The method of claim 10 , wherein the graphene/graphite oxide flake has primarily edge oxidation.

17. The method of claim 10 , wherein the flake surface has the same hydrophobicity as the other powders.

18. The method of claim 10 , wherein the mechanochemical exfoliating graphite into graphene/graphite oxide flakes in done in a stirred media mill, and the stirred media mill is an Attrition mill or ball mill.

19. A graphene/graphite oxide preparation for making a cement comprising:

graphene/graphite oxide flakes with a surface area to thickness ratio greater than 300 Angstroms, and thickness of less than 160 Angstroms, wherein the graphene flakes have no significant physical surface distortions, having no significant epoxy functionalization and has an oxidation level greater than 1.5% by mass combined with Ordinary Portland Cement and other dry powders; wherein the mixture is capable of forming a cementitious composite when cured in the presence of sufficient water.

20. A graphene/graphite cement composite comprising:

graphene/graphite oxide flakes with a surface area to thickness ratio greater than 300 Angstroms, and thickness of less than 160 Angstroms, wherein the graphene flakes have no significant physical surface distortions, having no significant epoxy functionalization and has an oxidation level greater than 1.5% by mass combined with Ordinary Portland Cement and other dry powders; and sufficient water to react the powders and form a cementitious composite when cured.

Assignments (8)
SECURITY AGREEMENT Recorded Mar 27, 2023
From: ASBURY GRAPHITE OF NORTH CAROLINA, INC.; ASBURY CARBONS, INC.; PEC FRICTION FIGHTERS CORPORATION
To: PNC BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 063169/0025 →
CORRECTIVE ASSIGNMENT TO CORRECT THE DELETE PATENT APPLICATIONS 15554974, 62899396, & 17012913 (974 ONLY LICENSED & 396 & 913 JIONLY OWNED WITH ANOTHER). PREVIOUSLY RECORDED AT REEL: 057306 FRAME: 0139. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 15, 2022
From: GARMOR, INC.
To: ASBURY GRAPHITE OF NORTH CAROLINA, INC.
Reel/Frame 062248/0807 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: ASBURY CARBONS, INC.
To: GARMOR, INC.
Reel/Frame 057763/0871 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2021
From: GARMOR, INC.
To: ASBURY GRAPHITE OF NORTH CAROLINA, INC.
Reel/Frame 057306/0139 →
SECURITY INTEREST Recorded Mar 29, 2021
From: GARMOR, INC.
To: ASBURY CARBONS, INC.
Reel/Frame 055757/0308 →
RELEASE OF SECURITY INTEREST Recorded Mar 16, 2020
From: SMALL, RHONDA
To: GARMOR, INC.
Reel/Frame 052174/0108 →
SECURITY INTEREST Recorded Sep 30, 2019
From: GARMOR, INC.
To: SMALL, RHONDA
Reel/Frame 050582/0689 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2017
From: CHRISTIANSEN, SEAN; RESTREPO, DAVID; STOLTZ, RICHARD; BULLINGTON, JEFF
To: GARMOR INC.
Reel/Frame 041748/0923 →
Continuity (2)
Provisional Application 62038481 · Aug 18, 2014
Related Publication 20170233290A1 · Aug 17, 2017