IP Library Granted Patent US 9,831,522
Granted Patent B2
US 9,831,522 · App. 15/228,259 · Granted Nov 28, 2017

Asymmetric battery having a semi-solid cathode and high energy density anode

Inventors: Taison Tan (Pasadena, CA); Yet-Ming Chiang (Weston, MA); Naoki Ota (Lexington, MA); Throop Wilder (Lincoln, MA); Mihai Duduta (Somerville, MA)
Assignee: 24M Technologies, Inc.
H01M10/0525H01M4/13H01M4/134H01M4/362H01M4/386H01M4/387H01M10/052H01M4/38H01M4/483H01M4/587H01M2004/021H01M2004/023Y02E60/122Y02P70/54
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Quick Facts
Patent No.
US 9,831,522
App. No.
15/228,259
Granted
Nov 28, 2017
Kind
B2
Abstract

Embodiments described herein relate generally to devices, systems and methods of producing high energy density batteries having a semi-solid cathode that is thicker than the anode. An electrochemical cell can include a positive electrode current collector, a negative electrode current collector and an ion-permeable membrane disposed between the positive electrode current collector and the negative electrode current collector. The ion-permeable membrane is spaced a first distance from the positive electrode current collector and at least partially defines a positive electroactive zone. The ion-permeable membrane is spaced a second distance from the negative electrode current collector and at least partially defines a negative electroactive zone. The second distance is less than the first distance. A semi-solid cathode that includes a suspension of an active material and a conductive material in a non-aqueous liquid electrolyte is disposed in the positive electroactive zone, and an anode is disposed in the negative electroactive zone.

Claims (38)

1. An electrochemical cell, comprising:

a semi-solid cathode having a thickness in the range of about 250 μm to about 2,000 μm;

an anode having a capacity in the range of about 700 mAh/g to about 1,200 mAh.g and a thickness in the range of about 30 μm to about 600 μm; and

a separator disposed between the anode and the semi-solid cathode.

2. The electrochemical cell of claim 1 , wherein the anode includes a lithium-alloy-forming compound including at least one of tin, tin alloys, silicon, silicon alloys, antimony, aluminum, and titanium oxide.

3. The electrochemical cell of claim 2 , wherein the lithium-alloy-forming compound includes silicon.

4. The electrochemical cell of claim 2 , wherein the lithium-alloy-forming compound includes tin.

5. The electrochemical cell of claim 1 , wherein the thickness of the cathode is in the range of about 3 to about 6 times the thickness of the anode.

6. The electrochemical cell of claim 1 , wherein the liquid electrolyte is a non-aqueous liquid electrolyte.

7. The electrochemical cell of claim 1 , wherein the anode is a semi-solid anode including a suspension of an anode active material in a liquid electrolyte.

8. The electrochemical cell of claim 7 , wherein the liquid electrolyte in the semi-solid anode is a non-porous liquid electrolyte.

9. An electrochemical cell, comprising:

as anode;

a semi-solid cathode including an active material and a conductive material in a liquid electrolyte; and

a separator disposed between the anode and the semi-solid cathode,

wherein the thickness of the cathode is at least about two times the thickness of the anode.

10. The electrochemical cell of claim 9 , wherein the thickness of the cathode is at least about three times the thickness of the anode.

11. The electrochemical cell of claim 10 , wherein the thickness of the cathode is at least about four times the thickness of the anode.

12. The electrochemical cell of claim 11 , wherein the thickness of the cathode is at least about five times the thickness of the anode.

13. The electrochemical cell of claim 9 , wherein the anode is a semi-solid anode including a carbonaceous active material, a high energy capacity anode material, and a conductive material in a liquid electrolyte.

14. The electrochemical cell of claim 13 , wherein the high capacity anode material includes at least one of tin, tin alloys, silicon, silicon alloys, antimony, aluminum, and titanium oxide.

15. An electrochemical cell, comprising:

a semi-solid cathode having a thickness;

an anode including a high charge capacity material and having an overall capacity in the range of about 700 mAh/g to about 1,200 mAh/g, the anode having a thickness in the range of about 20% to about 25% of the cathode thickness; and

a separator disposed between the anode and the semi-solid cathode.

16. The electrochemical cell of claim 15 , wherein the thickness of the cathode is in the range of about 300 μm to about 600 μm.

17. The electrochemical cell of claim 15 , wherein the thickness of the anode is in the range of about 60 μm to about 150 μm.

18. The electrochemical cell of claim 15 , wherein the high capacity material includes at least one of tin, tin alloys, silicon, silicon alloys, antimony, aluminum, and titanium oxide.

19. An electrochemical cell, comprising:

a semi-solid cathode;

an anode including a high charge capacity material and having a thickness in the range of about 30 μm to about 600 μm; and

a separator disposed between the anode and the semi-solid cathode,

wherein the cathode has a thickness of at least about two times the anode thickness.

20. The electrochemical cell of claim 19 , wherein the anode has a thickness in the range of about 40 μm to about 600 μm.

21. The electrochemical cell of claim 19 , wherein the cathode has a thickness in the range of about two to about five times the thickness of the anode.

22. The electrochemical cell of claim 19 , wherein the cathode has a thickness in the range of about three to six times the thickness of the anode.

23. The electrochemical cell of claim 19 , wherein the anode is a semi-solid anode.

24. The electrochemical cell of claim 19 , wherein the high charge capacity material includes at least one of tin, tin alloys, silicon, silicon alloys, antimony, aluminum and titanium oxide.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2017
From: TAN, TAISON; CHIANG, YET-MING; OTA, NAOKI; WILDER, THROOP; DUDUTA, MIHAI
To: 24M TECHNOLOGIES, INC.
Reel/Frame 043309/0574 →
Continuity (3)
Continuation 14202606 · Mar 10, 2014
Provisional Application 61787372 · Mar 15, 2013
Related Publication 20170018798A1 · Jan 19, 2017