IP Library Granted Patent US 9,866,080
Granted Patent B2
US 9,866,080 · App. 14/570,342 · Granted Jan 9, 2018

Compressor, motor included therein, and method for manufacturing the motor

Inventors: Hong Seok Kim (Yongin-si, KR); Jong Jin Park (Suwon-si, KR); Byoung Soo Ko (Seoul, KR); Dong Woo Kang (Seoul, KR); Kang Rib Kim (Suwon-si, KR); Young Kwan Kim (Anyang-si, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
H02K1/278F04B35/04F04C18/3564F04C23/001F04C23/008F04C29/0085H02K3/522H02K15/0068H02K29/03H02K2203/09Y10T29/49009
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Quick Facts
Patent No.
US 9,866,080
App. No.
14/570,342
Granted
Jan 9, 2018
Kind
B2
Abstract

A compressor includes a motor which includes a stator assembly configured to include a stator in which a hollow is formed, a plurality of coils formed by a winding wound on the stator, and an insulator for insulating the stator from the coils, and a rotor inserted into the hollow, configured to rotate about a rotation axis. The rotor includes a plurality of poles, and a curvature radius of an outer circumference of a center part of the poles is different from a curvature radius of an outer circumference of an edge part of the poles. A method for fabricating a motor includes coupling a stator hook formed in a busbar assembly having a plurality of busbars to a hook engaging part formed in the stator assembly having the plurality of coils, and fusing a winding onto a folded plate connected to the plurality of busbars.

Claims (39)

1. A motor, comprising:

a stator assembly including a stator in which a hollow is formed, a plurality of coils formed by a winding wound on the stator, and an insulator to insulate the stator from the coils; and

a rotor inserted into the hollow, to rotate about a rotation axis,

wherein

the rotor includes a plurality of poles, and

a curvature radius of an outer circumference of a center part of the poles is different from a curvature radius of an outer circumference of an edge part of the poles, and

wherein the stator includes:

a ring-shaped stator body; and

teeth protruded from the stator body in a radial direction,

wherein the teeth include:

a teeth shoe protruded from the teeth in a circumferential direction, and

a teeth protrusion radially protruded from the teeth.

2. The motor according to claim 1 , wherein:

the poles of the rotor are divided into a first region and a second region along a circumferential direction of the rotor, and

a curvature radius of an outer circumference of the first region is larger than that of an outer circumference of the second region.

3. The motor according to claim 1 , wherein an angle between both ends of the first region on the basis of the rotation axis is less than an angle between both ends of the teeth shoe on the basis of the rotation axis.

4. The motor according to claim 1 , wherein an angle between both ends of the first region on the basis of the rotation axis is larger than an angle between both ends of the teeth protrusion on the basis of the rotation axis.

5. The motor according to claim 1 , further comprising:

a busbar assembly to connect the plurality of coils,

wherein the busbar assembly includes:

a plurality of busbars having circular arc shapes having different radiuses, and

a busbar housing to insulate the plurality of busbars.

6. The motor according to claim 5 , wherein the plurality of busbars includes:

a busbar extending unit to extend the plurality of busbars to an innermost or outermost part of the busbar housing; and

a winding coupling unit provided at an end of the busbar extending unit, to be coupled to the winding.

7. The motor according to claim 6 , wherein the winding coupling unit includes a folded plate in which a coupling protrusion part is formed at a central part thereof.

8. The motor according to claim 6 , wherein the winding coupling unit includes:

a winding stripper to electrically contact the winding;

a stripper support body to support the winding stripper; and

a winding fixing member to fix the winding to the winding stripper.

9. The motor according to claim 6 , wherein the busbar housing insulates between the plurality of busbars, and includes a plurality of ring-shaped barriers having different radiuses.

10. The motor according to claim 6 , wherein: the busbar housing includes a stator hook through which the busbar housing is fixed to the stator assembly; and the insulator includes a hook engaging part that is provided at a position corresponding to the stator hook and is coupled to the stator hook.

11. The motor according to claim 6 , wherein:

the insulator includes a winding guide bar to bend the plurality of windings; and

the busbar housing includes a winding guide groove to bend the plurality of windings.

12. The motor according to claim 6 , wherein the busbar assembly further includes a busbar housing cover to cover an upper part of the busbar housing.

13. The motor according to claim 12 , wherein:

the busbar housing includes a cover hook to fix the busbar housing cover to a coupling position and a cover guide bar to direct the busbar housing cover to a coupling position; and

the busbar housing cover has a cover guide groove located at a position corresponding to the cover guide bar.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2014
From: KIM, HONG SEOK; PARK, JONG JIN; KO, BYOUNG SOO; KANG, DONG WOO; KIM, KANG RIB; KIM, YOUNG KWAN
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 034513/0596 →
Priority Claims (2)
KR 10-2013-0166581 · Dec 30, 2013 · national
KR 10-2014-0087256 · Jul 11, 2014 · national
Continuity (1)
Related Publication 20150188377A1 · Jul 2, 2015