Hybrid cooler with bifurcated evaporative section
A hybrid closed circuit heat exchanger having a dry indirect section and an evaporative indirect section. The evaporative indirect section has multiple sub-sections. An evaporative fluid distribution system is configured to selectively distribute evaporative fluid over all, part, or none of the sub-sections. A process fluid flow path control system is configured to selectively direct the process fluid through one or more sub-sections. The process fluid flow path control system may send all of the process fluid through two or more sub-sections in equal amounts or in different amounts. There is preferably no evaporative heat exchange section bypass flow path.
1. A heat exchanger system for extracting heat from a process fluid comprising:
a system process fluid inlet;
a system process fluid outlet;
a dry indirect contact heat exchange section receiving process fluid from the system process fluid inlet and having a dry indirect contact heat exchange section air inlet side, a dry indirect contact heat exchange section air outlet side and a dry indirect contact heat exchange section process fluid inlet and a dry indirect contact heat exchange section process fluid outlet;
an evaporative indirect contact heat exchanger section comprising a plurality of separate evaporative heat exchange sub-sections arranged in parallel, each separate evaporative heat exchange sub-sections having an evaporative heat exchange sub-section process fluid inlet and an evaporative heat exchange sub-section process fluid outlet, and an evaporative indirect contact heat exchanger section air inlet side and an evaporative indirect contact heat exchanger section air outlet side;
an air moving system for moving air through the heat exchangers,
an evaporative liquid distribution system for selectively distributing an evaporative liquid to only one of the plurality of separate evaporative heat exchange sub-sections, to less than all of the plurality of separate evaporative heat exchange sub-sections, and to all of the plurality of separate evaporative heat exchange sub-sections;
a process fluid connecting flow path from the dry indirect contact heat exchanger section process fluid outlet, which then divides and connects to each of the evaporative indirect contact heat exchanger sub-sections;
a mechanism for directing the process fluid from the dry indirect contact heat exchanger section process fluid outlet selectively to each of the evaporative indirect contact heat exchanger sub-section process fluid inlets such that according to a first selective setting all of the process fluid from the process fluid outlet of the dry indirect contact heat exchanger section is split evenly between two or more sub-sections, according to a second selective setting all of the process fluid from the process fluid outlet of the dry indirect contact heat exchanger section is split unevenly between sub-sections, and according to a third selective setting all of the process fluid from the process fluid outlet of the dry indirect contact heat exchanger section is entirely directed through only one of the sub-sections; and
a process fluid outlet flow path from the evaporative indirect contact heat exchanger section to the system process fluid outlet.
2. The heat exchanger system according to claim 1 , wherein the air moving system for moving air through the heat exchanger is an induced draft system.
3. The heat exchanger system according to claim 1 , wherein the air moving system for moving air through the heat exchanger is a forced draft system.
4. The heat exchanger system according to claim 1 , wherein all process fluid flow paths travel through the evaporative indirect heat exchange section.
5. The heat exchanger system according to claim 1 , wherein the flow-divide in the evaporative heat exchange section can be equal or unequal.
6. The heat exchanger system according to claim 1 , wherein the mechanism for directing process fluid comprises valves to control flow to the various sections.
7. The heat exchanger system according to claim 6 , wherein the valves are selected from the group consisting of three-way valves and modulated valves, and wherein said valves can be operated either manually or automatically.
8. The heat exchanger system according to claim 1 , wherein the amount of process fluid flow split between the plurality of separate evaporative heat exchange sub-sections and the control of evaporative liquid flow over two or more evaporative heat exchange sub-sections depends upon the process fluid temperature.