IP Library Granted Patent US 9,896,552
Granted Patent B2
US 9,896,552 · App. 14/912,255 · Granted Feb 20, 2018

Method for producing rubber wet master batch

Inventors: Kenji Nomura (Osaka, JP); Makoto Tanaka (Osaka, JP); Norio Minouchi (Osaka, JP)
Assignee: TOYO TIRE & RUBBER CO., LTD.
C08J3/22B60C1/00B60C15/06C08J3/215C08K3/04C08L21/00C08J2307/02C08J2321/02C08K2201/006
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Quick Facts
Patent No.
US 9,896,552
App. No.
14/912,255
Granted
Feb 20, 2018
Kind
B2
Abstract

In the step (I), the period (minute(s)) for dispersing the carbon black species A showing a nitrogen adsorption specific surface area (N 2 SA-(A)value) of 130 m 2 /g or less in the dispersing solvent and that minute(s)) for dispersing the carbon black species B showing an N 2 SA-(B) value lower than the N 2 SA-(A) value by 25 m 2 /g or more in the dispersing solvent by α(A) and α(B), respectively, and further representing the rotation number (rpm) of a rotor of a dispersing machine used in the dispersing when the carbon black species A is dispersed, and that (rpm) of a rotor of a dispersing machine used in the dispersing when the carbon black species B is dispersed by β(A) and β(B), respectively, the following expression is satisfied: 1.1α( B )×β( B )≦α( A )×β( A )≦1.5α( B )×β( B )   (1).

Claims (12)

1. A method for producing a rubber wet master batch obtained by using at least a filler, a dispersing solvent and a rubber latex solution as raw materials,

the method comprising a step (I) of dispersing the filler into the dispersing solvent to produce a filler-containing slurry solution, a step (II) of mixing the filler-containing slurry solution with the rubber latex solution to produce a filler-containing rubber latex solution, and a step (III) of solidifying and drying the filler-containing rubber latex solution,

wherein the filler comprises two filler species that are a carbon black species A showing a nitrogen adsorption specific surface area (N 2 SA-(A) value) of 130 m 2 /g or less, and a carbon black species B showing an N 2 SA-(B) value lower than the N 2 SA-(A) value by 25 m 2 /g or more; and

in the case of representing, in the step (I), following expression is satisfied:

1.1α( B )×β( B )≦α( A )≦1.5α( B )×β( B )

wherein α(A) is the period (minute(s)) for dispersing the carbon black species A in the dispersing solvent, α(B) is the period (minute(s)) for dispersing the carbon black species B in the dispersing solvent, β(A) represented the rotation number (rpm) of a rotor of a dispersing machine used in the dispersing when the carbon black species A is dispersed, and β(B) represented the (rpm) of a rotor of a dispersing machine used in the dispersing when the carbon black species B is dispersed.

2. The method for producing a rubber wet master batch according to claim 1 , wherein in the step (I), the dispersing of the carbon black species A and that of the carbon black species B are performed separately from each other to satisfy the expression, and after the dispersings, the resultants are mixed with each other in advance.

3. The method for producing a rubber wet master batch according to claim 1 , wherein the step (I) is a step (I-(a)) in which when the filler is dispersed into the dispersing solvent, at least one portion of the rubber latex solution is added thereto, thereby producing the filler-containing slurry solution that is a slurry solution in which rubber latex particles are bonded to the filler, and

the step (II) is a step (II-(a)) in which the rubber-latex-particle-bonded-filler-containing slurry solution is mixed with the rest of the rubber latex solution, thereby producing the filler-containing rubber latex solution that is a rubber latex solution in which the rubber latex particles are bonded to the filler.

4. A rubber wet master batch, produced by the producing method recited in claim 1 .

5. A rubber composition, comprising the rubber wet master batch recited in claim 4 .

6. A pneumatic tire, comprising the rubber composition recited in claim 5 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2016
From: NOMURA, KENJI; TANAKA, MAKOTO; MINOUCHI, NORIO
To: TOYO TIRE & RUBBER CO., LTD.
Reel/Frame 037742/0072 →
Priority Claims (1)
JP 2013-187396 · Sep 10, 2013 · national
Continuity (1)
Related Publication 20160208058A1 · Jul 21, 2016