IP Library Granted Patent US 9,902,845
Granted Patent B2
US 9,902,845 · App. 14/368,426 · Granted Feb 27, 2018

Catalyst composition and method for preparing the same

Inventors: Bart Albertus Hubertus van den Esschert (Sittard, NL); Maria Johanna Willems (Geleen, NL); Abdulaziz Hamad Al-Humydi (Riyadh, SA); Yahya Banat (Riyadh, SA); Said Fellahi (Riyadh, SA)
Assignee: SAUDI BASIC INDUSTRIES CORPORATION
C08L23/06C08F10/00C08F110/02C08F210/16C08J5/2231C08F2/002C08F2410/02C08J2335/04
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Quick Facts
Patent No.
US 9,902,845
App. No.
14/368,426
Granted
Feb 27, 2018
Kind
B2
Abstract

The invention relates to linear low density polyethylene having a density in the range from about 900 kg/m 3 to less than about 940 kg/m 3 as determined using IS01872-2, having a molecular weight distribution (M w /M n ) in the range from 2.5 to 3.5, having an area under the peak in the temperature range from 20 to 40° C. determined using an analytical temperature rising elution fractionation analysis using 1,2-dichlorobenzene and a heating rate of 1° C./min, wherein the area is in the range from 5 to 20% of the sum of the areas under all peaks determined with the analytical temperature rising elution fractionation analysis.

Claims (40)

1. A linear low density polyethylene, comprising:

a density in the range from about 900 kg/m 3 to less than about 940 kg/m 3 as determined using ISO1872-2;

a molecular weight distribution (Mw/Mn) in the range from 2.5 to 3.5;

a peak in the temperature range from 20 to 40° C. determined using an analytical temperature rising elution fractionation analysis using 1,2-dichlorobenzene and a heating rate of 1° C./min; and

an area under the peak, wherein the area is in the range from 5 to 20% of the sum of the areas under all peaks determined with the analytical temperature rising elution fractionation analysis.

2. The linear low density polyethylene according to claim 1 , wherein zirconium is present in the linear low density polyethylene in an amount in the range from 0.01 to 10 ppm based on the linear low density polyethylene.

3. The linear low density polyethylene according to claim 1 , wherein a total CH 3 per 1000 carbon atoms as determined using 13 C NMR is at least 15.

4. The linear low density polyethylene according to claim 1 , wherein the linear low density polyethylene is substantially free of long chain branching.

5. The linear low density polyethylene according to claim 1 , wherein the linear low density polyethylene has a melt flow rate as determined using ASTM D-1238-10, condition E (190° C., 2.16 kg) in the range from 0.5 to 100 dg/10 min.

6. The linear low density polyethylene according to claim 1 , wherein the linear low density polyethylene has a high load melt index as determined using ASTM D-1238-10, condition F (190° C., 21.6 kg) in the range from 10 to 100 dg/min.

7. The linear low density polyethylene according to claim 1 , wherein the linear low density polyethylene has a solubility in hexane as measured using ASTM D5227-01(2008) of less than 5 wt %.

8. The linear low density polyethylene according to claim 1 , wherein the linear low density polyethylene has a crystallization temperature (Tc) in the range from 100 to 140° C. as determined using Differential Scanning calorimetry according to ASTM D 3418-08 using a scan rate of 10° C./min on a sample of 10 mg and using the second heating cycle.

9. A composition comprising the linear low density polyethylene of claim 1 and further comprising additives.

10. A film comprising the linear low density polyethylene of claim 1 .

11. The film according to claim 10 , wherein a gloss 45° angle as determined using ASTM D-2457-08 is at least 50.

12. The film according to claim 10 , comprising a haze as determined using ASTM D-1003-11 of less than 10.

13. The film according to claim 10 , wherein a seal strength as determined using ASTM F88-06 in the temperature range from 105 to 140° C. is on average at least 10N/24 mm.

14. The film according to claim 10 , wherein a hot tack strength as determined using ASTM F1912-98 in the temperature range from 105 to 120° C. is on average at least 1.5N/15 mm.

15. An article comprising the linear low density polyethylene of claim 1 .

16. The linear low density polyethylene according to claim 1 , wherein zirconium is present in the linear low density polyethylene in an amount in the range from 0.01 to 10 ppm based on the linear low density polyethylene; and

wherein a total CH 3 per 1000 carbon atoms as determined using 13 C NMR is at least 15.

17. The linear low density polyethylene according to claim 16 , wherein the linear low density polyethylene is substantially free of long chain branching.

18. The linear low density polyethylene according to claim 1 ,

wherein the linear low density polyethylene has a melt flow rate as determined using ASTM D-1238-10, condition E (190° C., 2.16 kg) in the range from 0.5 to 100 dg/10 min;

wherein the linear low density polyethylene has a high load melt index as determined using ASTM D-1238-10, condition F (190° C., 21.6 kg) in the range from 10 to 100 dg/min;

wherein the linear low density polyethylene has a solubility in hexane as measured using ASTM D5227-01(2008) of less than 5 wt %; and

wherein the linear low density polyethylene has a crystallization temperature (Tc) in the range from 100 to 140° C. as determined using Differential Scanning calorimetry according to ASTM D 3418-08 using a scan rate of 10° C./min on a sample of 10 mg and using the second heating cycle.

19. A method of making the linear low density polyethylene of claim 1 , the method comprising:

adding ethylene and an alpha-olefin having 3 to 10 carbon atoms to a reactor; and

adding a catalyst composition to the reactor,

wherein the catalyst composition comprises a support containing a single site catalyst component, a catalyst activator, and a modifier,

wherein the modifier is the product of reacting an aluminum compound of general formula (1)

with an amine compound of general formula (2)

wherein,

R1 is hydrogen or a branched or straight, substituted or unsubstituted hydrocarbon group having 1-30 carbon atoms,

R2 and R3 are the same or different and selected from branched or straight, substituted or unsubstituted hydrocarbon groups having 1-30 carbon atoms and

R4 is hydrogen or a functional group with at least one active hydrogen

R5 is hydrogen or a branched, straight or cyclic, substituted or unsubstituted hydrocarbon group having 1-30 carbon atoms,

R6 is a branched, straight or cyclic, substituted or unsubstituted hydrocarbon group having 1-30 carbon atoms.

20. A linear low density polyethylene produced by the method of claim 19 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2014
From: VAN DEN ESSCHERT, BART ALBERTUS HUBERTUS; WILLEMS, MARIA JOHANNA; AL-HUMYDI, ABDULAZIZ HAMAD; BANAT, YAHYA; FELLAHI, SAID
To: SAUDI BASIC INDUSTRIES CORPORATION
Reel/Frame 033325/0503 →
Priority Claims (1)
EP 11010262 · Dec 28, 2011 · regional
Continuity (1)
Related Publication 20150011702A1 · Jan 8, 2015