IP Library Granted Patent US 9,911,804
Granted Patent B1
US 9,911,804 · App. 15/243,174 · Granted Mar 6, 2018

Vertical fin field effect transistor with air gap spacers

Inventors: Hari V. Mallela (Poughquag, NY); Robert R. Robison (Colchester, VT); Reinaldo A. Vega (Mahopac, NY); Rajasekhar Venigalla (Hopewell Junction, NY)
Assignee: International Business Machines Corporation
H01L29/0649H01L21/31111H01L21/764H01L27/1211H01L29/0657H01L29/41741H01L29/456H01L29/6653H01L29/66545H01L29/66795H01L29/785H01L21/2815H01L21/28141H01L21/823437H01L21/823487
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Quick Facts
Patent No.
US 9,911,804
App. No.
15/243,174
Granted
Mar 6, 2018
Kind
B1
Abstract

A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.

Claims (15)

1. A method of forming a fin field effect transistor device with air gaps, comprising:

forming one or more vertical fins on a substrate;

forming a source/drain layer on the substrate in contact with the one or more vertical fins on a substrate;

forming a sacrificial bottom spacer on the source/drain layer;

forming a sacrificial spacer cap on the sacrificial bottom spacer;

forming a gate dielectric layer on at least a portion of the one or more vertical fins and the sacrificial spacer cap;

forming a gate electrode on the gate dielectric layer;

forming a U-shaped trough on the gate electrode;

forming a sacrificial top spacer fill in the U-shaped trough; and

removing the sacrificial bottom spacer to form a bottom void space between the source/drain layer and the sacrificial spacer cap.

2. The method of claim 1 , wherein the sacrificial bottom spacer is silicon-germanium (Si x Ge 1-x ), silicon oxide (SiO), silicon oxycarbide (SiOC), silicon oxycarbonitride (SiOCN), amorphous carbon (a-C), or combinations thereof.

3. The method of claim 1 , wherein the sacrificial top spacer fill is silicon nitride (SiN), amorphous carbon (a-C), amorphous silicon (a-Si), silicon-germanium (SiGe), or combinations thereof.

4. The method of claim 3 , further comprising forming a top source/drain on the one or more vertical fins that spans the one or more vertical fins and covers a portion of the sacrificial top spacer fill.

5. The method of claim 4 , further comprising removing the sacrificial top spacer fill to form an upper void space, wherein the top source/drain bounds the upper void space on one side and the U-shaped trough bounds the upper void space on three sides.

6. The method of claim 4 , wherein the sacrificial top spacer fill is removed using an isotropic wet etch.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR AND ASSIGNEE PREVIOUSLY RECORDED AT REEL: 039498 FRAME: 0380. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Aug 30, 2016
From: MALLELA, HARI V.; ROBISON, ROBERT R.; VEGA, REINALDO A.; VENIGALLA, RAJASEKHAR
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 039876/0032 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2016
From: MALLELA, HARI V. V.; ROBISON, ROBERT R.; VEGA, REINALDO A.; VENIGALLA, RAJASEKHAR
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 039498/0380 →