Real-time frequency loop shaping for drilling mud viscosity and density measurements
Methods control systems for viscosity and density control may include a frequency loop shaping filter for shaping the frequency response in real-time for a multiple inputs multiple outputs (MIMO) system. For example, a method may include drilling a wellbore while circulating a drilling mud through a viscosity and density control system that includes one of: a mechanical separation system, a dilution system, a chemical additive regulation system, and any combination thereof; applying a frequency loop shaping filter to a desired mud viscosity and a desired mud density to produce control signals: a first control signal for the mechanical separation system, a second control signal for the dilution system, a third control signal for the chemical additive regulation system, and any combination thereof; and applying the control signals to the corresponding systems to alter the drilling mud to have a controlled viscosity value and a controlled density value.
1. A method comprising:
drilling a wellbore while circulating a drilling mud through a viscosity and density control system that comprises one selected from the group consisting of a mechanical separation system, a dilution system, a chemical additive regulation system, and any combination thereof;
applying a frequency loop shaping filter to a desired mud viscosity and a desired mud density, thereby producing control signals selected from the group consisting of: a first control signal for the mechanical separation system, a second control signal for the dilution system, a third control signal for the chemical additive regulation system, and any combination thereof; and
applying the control signals to the mechanical separation system, the dilution system, and the chemical additive regulation system, thereby altering the drilling mud to have a controlled viscosity value and a controlled density value.
2. The method of claim 1 , wherein the controlled viscosity value is within 10% of the desired mud viscosity.
3. The method of claim 1 , wherein the controlled density value is within 10% of the desired mud density.
4. The method of claim 1 , wherein the frequency loop shaping filter accounts for leaking and flow resistance in the viscosity and density control system.
5. The method of claim 1 , wherein comprising: generating a density weighting function and a viscosity weighting function based on parameters of a mud circulation system, uncertainty, and disturbance.
6. The method of claim 5 further comprising: inputting the control signals into a virtual physical model and applying the density and viscosity weighting functions to produce a normalized density and a normalized viscosity.
7. The method of claim 1 further comprising: calculating a viscosity control error by subtracting the desired mud viscosity from the controlled viscosity value; and calculating a density control error by subtracting the desired mud density from the controlled density value.
8. A mud circulation system comprising:
a viscosity and density control system having drilling mud circulating therethrough, the viscosity and density control system comprising one selected from the group consisting of a mechanical separation system, a dilution system, a chemical additive regulation system, and any combination thereof;
a non-transitory computer-readable medium communicably coupled to the viscosity and density control system and encoded with instructions that, when executed, cause the mud circulation system to perform a method comprising:
applying a frequency loop shaping filter to a desired mud viscosity and a desired mud density, thereby producing control signals selected from the group consisting of: a first control signal for the mechanical separation system, a second control signal for the dilution system, a third control signal for the chemical additive regulation system, and any combination thereof; and
applying the control signals to the mechanical separation system, the dilution system, and the chemical additive regulation system, thereby altering the drilling mud to have a controlled viscosity value and a controlled density value.
9. The mud circulation system of claim 8 , wherein the controlled viscosity value is within 10% of the desired mud viscosity.
10. The mud circulation system of claim 8 , wherein the controlled density value is within 10% of the desired mud density.
11. The mud circulation system of claim 8 , wherein the frequency loop shaping filter accounts for leaking and flow resistance in the viscosity and density control system.
12. The mud circulation system of claim 8 , wherein the method further comprises: generating a density weighting function and a viscosity weighting function based on parameters of the mud circulation system, uncertainty, and disturbance.
13. The mud circulation system of claim 12 , wherein the method further comprises: inputting the control signals into a virtual physical model and applying the density and viscosity weighting functions to produce a normalized density and a normalized viscosity.
14. The mud circulation system of claim 8 , wherein the method further comprises: calculating a viscosity control error by subtracting the desired mud viscosity from the controlled viscosity value; and calculating a density control error by subtracting the desired mud density from the controlled density value.
15. A non-transitory computer-readable medium communicably coupled to a viscosity and density control system and encoded with instructions that, when executed, cause a mud circulation system to perform a method comprising:
applying a frequency loop shaping filter to a desired mud viscosity and a desired mud density, thereby producing control signals selected from the group consisting of: a first control signal for a mechanical separation system of the viscosity and density control system, a second control signal for a dilution system of the viscosity and density control system, a third control signal for a chemical additive regulation system of the viscosity and density control system, and any combination thereof; and
applying the control signals to the mechanical separation system, the dilution system, and the chemical additive regulation system, thereby altering drilling mud to have a controlled viscosity value and a controlled density value.
16. The non-transitory computer-readable medium of claim 15 , wherein the controlled viscosity value is within 10% of the desired mud viscosity.
17. The non-transitory computer-readable medium of claim 15 , wherein the controlled density value is within 10% of the desired mud density.
18. The non-transitory computer-readable medium of claim 15 , wherein the frequency loop shaping filter accounts for leaking and flow resistance in the viscosity and density control system.
19. The non-transitory computer-readable medium of claim 15 , wherein the method further comprises: generating a density weighting function and a viscosity weighting function based on parameters of the mud circulation system, uncertainty, and disturbance.
20. The non-transitory computer-readable medium of claim 15 , wherein the method further comprises: calculating a viscosity control error by subtracting the desired mud viscosity from the controlled viscosity value; and calculating a density control error by subtracting the desired mud density from the controlled density value.