IP Library Granted Patent US 9,952,371
Granted Patent B2
US 9,952,371 · App. 15/422,957 · Granted Apr 24, 2018

Convex multilayer reflective polarizer

Inventors: Gregg A. Ambur (River Falls, WI); Timothy L. Wong (St. Paul, MN); Andrew J. Ouderkirk (St. Paul, MN); Zhisheng Yun (Woodbury, MN)
Assignee: 3M INNOVATIVE PROPERTIES COMPANY
G02B5/3083G02B5/305G02B17/0856
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Quick Facts
Patent No.
US 9,952,371
App. No.
15/422,957
Granted
Apr 24, 2018
Kind
B2
Abstract

A multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis is described. The multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is at least 0.1. The multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.

Claims (26)

1. A multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis, the multilayer reflective polarizer having:

at least one inner layer substantially optically uniaxial at at least one first location away from the apex; and

at least one first location on the reflective polarizer having a radial distance, r1, from the optical axis and a displacement, s1, from a plane perpendicular to the optical axis at the apex, s1/r1 being at least 0.1.

2. The multilayer reflective polarizer of claim 1 , wherein for an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer is less than about 2 degrees.

3. The multilayer reflective polarizer of claim 2 , wherein the maximum variation of the transmission axis of the reflective polarizer is less than about 1.5 degrees.

4. The multilayer reflective polarizer of claim 1 , wherein the at least one inner layer is substantially optically biaxial at at least one second location on the at least one inner layer away from the apex.

5. The multilayer reflective polarizer of claim 1 , wherein s1/r1 is in a range of about 0.2 to about 0.8.

6. The multilayer reflective polarizer of claim 1 , wherein s1/r1 is in a range of about 0.3 to about 0.6.

7. The multilayer reflective polarizer of claim 1 , wherein the reflective polarizer has a second location having a radial distance, r2, from the optical axis and a displacement, s2, from the plane, s2/r2 being at least 0.3.

8. The multilayer reflective polarizer of claim 1 , wherein an azimuthal variation in s1/r1 is less than 2 percent.

9. The multilayer reflective polarizer of claim 1 , wherein an azimuthal variation in s1/r1 is less than 1 percent.

10. The multilayer reflective polarizer of claim 1 comprising alternating polymeric layers.

11. The multilayer reflective polarizer of claim 10 being thermoformed APF.

12. A lens having a surface curved about two orthogonal directions and comprising the multilayer reflective polarizer of claim 1 disposed on the surface.

13. A multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis, the multilayer reflective polarizer having:

at least one first location on the reflective polarizer having a radial distance, r1, from the optical axis and a displacement, s1, from a plane perpendicular to the optical axis at the apex, s1/r1 being at least 0.1,

wherein for an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer is less than about 2 degrees.

14. The multilayer reflective polarizer of claim 13 , wherein the maximum variation of the transmission axis of the reflective polarizer is less than about 1.5 degrees.

15. The multilayer reflective polarizer of claim 13 comprising at least one layer that is substantially optically biaxial at at least one first location on the at least one layer away from the optical axis and substantially optically uniaxial at at least one second location away from the optical axis.

16. The multilayer reflective polarizer of claim 15 , wherein s1/r1 is in a range of about 0.2 to about 0.8.

17. The multilayer reflective polarizer of claim 13 , wherein the reflective polarizer has a second location having a radial distance, r2, from the optical axis and a displacement, s2, from the plane, s2/r2 being at least 0.3.

18. The multilayer reflective polarizer of claim 13 , wherein an azimuthal variation in s1/r1 is less than 2 percent.

19. The multilayer reflective polarizer of claim 13 , wherein an azimuthal variation in s1/r1 is less than 1 percent.

20. The multilayer reflective polarizer of claim 13 comprising alternating polymeric layers.

21. The multilayer reflective polarizer of claim 20 being thermoformed APF.

22. A lens having a surface curved about two orthogonal directions and comprising the multilayer reflective polarizer of claim 13 disposed on the surface.

Continuity (3)
Continuation 14865543 · Sep 25, 2015
Provisional Application 62214049 · Sep 3, 2015
Related Publication 20170146714A1 · May 25, 2017