IP Library Granted Patent US 9,960,397
Granted Patent B2
US 9,960,397 · App. 14/608,796 · Granted May 1, 2018

Aqueous electrolyte energy storage device

Inventors: Jay Whitacre (Pittsburgh, PA); Don Humphreys (Pittsburgh, PA); Wenzhuo Yang (Pittsburgh, PA); Edward Lynch-Bell (Pittsburgh, PA); Alex Mohamed (Pittsburgh, PA); Eric Weber (Pittsburgh, PA); David Blackwood (Pittsburgh, PA)
Assignee: AQUION ENERGY, INC.
H01M2/1077H01G11/50H01G11/74H01G11/82H01M2/0257H01M2/266H01M4/50H01M4/663H01M10/02H01M10/04H01M10/0585H01M12/005H01M12/02H01M16/00H01M2220/10Y02E60/13Y10T29/49108
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,960,397
App. No.
14/608,796
Granted
May 1, 2018
Kind
B2
Abstract

An electrochemical device including a housing and a stack of electrochemical cells in the housing. Each electrochemical cell includes an anode electrode, a cathode electrode, a separator located between the anode electrode and the cathode electrode and an electrolyte. The electrochemical device also includes a current collector located between adjacent electrochemical cells, an anode bus operatively connected to the anodes of the electrochemical cells in the stack and a cathode bus operatively connected to the cathodes of the electrochemical cells in the stack. The housing, the anode electrode, the cathode electrode, the separator, the anode bus and the cathode bus are non-metallic.

Claims (47)

1. An energy storage device comprising:

a housing comprising a base and sidewalls extending from the base in an axial direction; and

a stack of electrochemical cells disposed on the base between the sidewalls, the electrochemical cells being stacked in the axial direction and each electrochemical cell comprising:

an anode electrode comprising discrete anode active material members separated from one another in a first plane substantially perpendicular to the axial direction, by an anode boundary area;

a cathode electrode facing the anode electrode in an axial direction and comprising discrete cathode active material members separated from one another in a second plane substantially parallel to the first plane, by a cathode boundary area;

a separator disposed between the anode and cathode electrodes; and

an electrolyte disposed in the separator and in the anode and cathode boundary areas.

2. The energy storage device of claim 1 , wherein in each electrochemical cell:

the cathode members are separated from one another by a cathode boundary area,

the anode members are separated from one another by an anode boundary area, and

at least 50% of the cathode and anode boundary areas do not overlap in the axial direction.

3. The energy storage device of claim 2 , wherein in each electrochemical cell at least 75% of the cathode and anode boundary areas do not overlap in the axial direction.

4. The energy storage device of claim 1 , further comprising:

anode current collectors disposed between first pairs of adjacent electrochemical cells; and

cathode current collectors disposed between second pairs of adjacent electrochemical cells;

wherein the electrochemical cells are arranged in the stack such that the anode electrodes of each of the first pairs contact the same anode current collector, and the cathode electrodes of each of the second pairs contact the same cathode current collector.

5. The energy storage device of claim 4 , further comprising:

a cathode bus configured to electrically connect the cathode current collectors; and

an anode bus configured to electrically connect the anode current collectors.

6. The energy storage device of claim 2 , wherein the electrochemical cells are disposed in planar arrays, with each array including an electrochemical cells in each stack that are disposed in a plane that is substantially parallel to an upper surface of the base.

7. The energy storage device of claim 1 , wherein the electrochemical cells comprise secondary hybrid aqueous energy storage devices.

8. The energy storage device of claim 7 , wherein:

the anode electrodes comprise double-layer capacitor or pseudocapacitor electrodes; and

the cathode electrodes comprise a transition metal oxide that intercalates and deintercalates alkali cations.

9. The energy storage device of claim 1 , further comprising a plurality of the stacks disposed on the base and separated by the sidewall members, such that a stack boundary area is formed between adjacent stacks.

10. An energy storage device comprising:

a housing comprising a base and sidewalls extending from the base in an axial direction; and

a stack of electrochemical cells disposed on the base between the sidewalls, the electrochemical cells being stacked in the axial direction, and each electrochemical cell comprising:

an anode electrode comprising discrete anode active material members separated from one another in a first plane substantially perpendicular to the axial direction, by an anode boundary area;

a cathode electrode facing the anode electrode in an axial direction and comprising discrete cathode active material members separated from one another in a second plane substantially parallel to the first plane, by a cathode boundary area;

a separator disposed between the anode and cathode electrodes; and

an electrolyte disposed in the separator and in the anode and cathode boundary areas,

wherein the cathode electrode and the anode electrode comprise different numbers of cathode and anode members.

11. The energy storage device of claim 10 , wherein in each electrochemical cell:

the anode members are arranged in rows and columns;

the cathode members are arranged in rows and columns; and

the anode rows and columns are offset from the cathode rows and columns in the axial direction.

12. The energy storage device of claim 10 , wherein the electrochemical cells comprise secondary hybrid aqueous energy storage devices.

13. The energy storage device of claim 12 , wherein:

the anode electrodes comprise double-layer capacitor or pseudocapacitor electrodes; and

the cathode electrodes comprise a transition metal oxide that intercalates and deintercalates alkali cations.

14. The energy storage device of claim 10 , further comprising a plurality of the stacks disposed on the base and separated by the sidewall members, such that a stack boundary area is formed between adjacent stacks.

15. The energy storage device of claim 14 , wherein the electrochemical cells are disposed in planar arrays, with each array including an electrochemical cells in each stack that are disposed in a plane that is substantially parallel to an upper surface of the base.

16. The energy storage device of claim 10 , further comprising:

anode current collectors disposed between first pairs of adjacent electrochemical cells; and

cathode current collectors disposed between second pairs of adjacent electrochemical cells;

wherein the electrochemical cells are arranged in the stack such that the anode electrodes of each of the first pairs contact the same anode current collector, and the cathode electrodes of each of the second pairs contact the same cathode current collector.

Assignments (3)
SECURITY INTEREST Recorded Nov 22, 2019
From: AQUION ENERGY LLC
To: THE MARBURY LAW GROUP, PLLC
Reel/Frame 051097/0256 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 12, 2018
From: AQUION ENERGY, INC.
To: JULINE-TITANS, LLC
Reel/Frame 046849/0152 →
CHANGE OF NAME Recorded Sep 12, 2018
From: JULINE-TITANS LLC
To: AQUION ENERGY LLC
Reel/Frame 047058/0785 →
Continuity (4)
Continuation 14051766 · Oct 11, 2013
Division 13617900 · Sep 14, 2012
Continuation 13043787 · Mar 9, 2011
Related Publication 20150147628A1 · May 28, 2015