IP Library Granted Patent US 10,000,418
Granted Patent B2
US 10,000,418 · App. 15/320,928 · Granted Jun 19, 2018

Refractory product, use of zirconium dioxide, zirconium dioxide, method for manufacturing a refractory product and a refractory product manufactured therewith

Inventors: Christoph Bauer (Graz, AT); Norbert Freiberger (Graz, AT)
Assignee: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO. KG
C04B35/482B22D11/059C04B35/52C04B35/6303C04B35/64C04B2235/3206C04B2235/3208C04B2235/3227C04B2235/3244C04B2235/422C04B2235/602C04B2235/762C04B2235/786C04B2235/9676
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Quick Facts
Patent No.
US 10,000,418
App. No.
15/320,928
Granted
Jun 19, 2018
Kind
B2
Abstract

The invention relates to a refractory product comprising zirconium dioxide, a use of zirconium dioxide, a zirconium dioxide, a method for manufacturing a refractory product and a refractory product manufactured by means of said method. The zirconium dioxide is in cubic form and is metastable at room temperature. The zirconium dioxide has a content of calcium, magnesium and yttrium of less than 1% by weight.

Claims (20)

1. A refractory product comprising a mineral phase in the form of zirconium dioxide in the cubic variant thereof that is metastable at room temperature, having a content of calcium, magnesium and yttrium less than 1% by weight, wherein the zirconium dioxide comprises monocrystallites with a grain size in the range from 30 to 1,000 μm and wherein the quantity of oxides in the zirconium dioxide other than ZrO 2 or HfO 2 is less than 1.5% by weight.

2. The product according to claim 1 , in the shape of a wearing part for continuous steel casting.

3. The product according to claim 1 , in the shape of a slide plate, a monobloc stopper, a nozzle, an immersion pipe or a submerged nozzle.

4. The product according to claim 1 , in which the zirconium dioxide is present in a carbon matrix.

5. The product according to claim 1 , in which the zirconium dioxide was obtained by firing zirconium dioxide that was partly or fully stabilised with stabilising additives in a reducing atmosphere and in the presence of a gas-phase reagent for the stabilising additives, followed by cooling.

6. The product according to claim 5 , with stabilising additives in the form of at least one of the following substances: calcium oxide, magnesium oxide, yttrium oxide, or rare earth oxides.

7. The product according to claim 5 , in which the reducing atmosphere has a partial oxygen pressure below 10-6 Pa.

8. The product according to claim 5 , with a gas-phase reagent in the form of at least one of the following gas-phase substances: silicon, aluminium or carbon monoxide.

9. The product according to claim 5 , in which the firing is carried out at temperatures in the range from 1,173 to 2,690° C.

10. A zirconium dioxide in the form of a mineral phase that is metastable in the cubic variant thereof at room temperature, with a content of less than 1% by weight calcium, magnesium and yttrium, wherein the zirconium dioxide comprises monocrystallites with a grain size in the range from 30 to 1,000 μm and wherein the quantity of oxides in the zirconium dioxide other than ZrO 2 or HfO 2 is less than 1.5% by weight.

11. A method for manufacturing a refractory product comprising the following steps:

providing a mineral phase that is metastable at room temperature in the form of zirconium dioxide in the cubic variant containing a quantity of less than 1% by weight calcium, magnesium and yttrium, wherein the zirconium dioxide comprises monocrystallites with a grain size in the range from 30 to 1,000 μm and wherein the quantity of oxides in the zirconium dioxide other than ZrO 2 or HfO 2 is less than 1.5% by weight;

combining the zirconium dioxide with additional refractory raw materials;

pressing a moulded body made from the zirconium dioxide and the additional refractory raw materials;

firing the moulded body to produce a refractory product.

12. A refractory product manufactured using a method, the method comprising:

providing a mineral phase that is metastable at room temperature in the form of zirconium dioxide in the cubic variant containing a quantity of less than 1% by weight calcium, magnesium and yttrium, wherein the zirconium dioxide comprises monocrystallites with a grain size in the range from 30 to 1,000 μm and wherein the quantity of oxides in the zirconium dioxide other than ZrO 2 or HfO 2 is less than 1.5% by weight;

combining the zirconium dioxide with additional refractory raw materials;

pressing a moulded body made from the zirconium dioxide and the additional refractory raw materials; and

firing the moulded body to produce a refractory product.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2016
From: BAUER, CHRISTOPH; FREIBERGER, NORBERT
To: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO. KG
Reel/Frame 041156/0016 →
Priority Claims (1)
EP 14176881 · Jul 14, 2014 · regional
Continuity (1)
Related Publication 20170152188A1 · Jun 1, 2017