IP Library Granted Patent US 10,001,587
Granted Patent B2
US 10,001,587 · App. 14/671,148 · Granted Jun 19, 2018

Brightness enhancement film

Inventor: Richard Y. Liu (Woodbury, MN)
Assignee: 3M INNOVATIVE PROPERTIES COMPANY
G02B5/045G02B1/04G02B1/14G02B5/0294Y10T428/1036Y10T428/1041
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Quick Facts
Patent No.
US 10,001,587
App. No.
14/671,148
Granted
Jun 19, 2018
Kind
B2
Abstract

A brightness enhancement film including a monolithic layer and a microstructured layer adjacent the monolithic layer. The microstructured layer has a first major surface and an opposing second major surface. The first major surface includes a first plurality of microstructures and the second major surface faces the first monolithic layer. The monolithic layer includes a polyester that includes at least about 70 mole percent naphthalenedicarboxylate groups based on total carboxylate groups. The polyester may include one or more catalysts having a total concentration by weight in a range of 10 to 1000 ppm. The first monolithic layer has a thickness in the range of about 5 μm to about 300 μm. The first monolithic layer may be substantially free of non-catalyst particulate matter and may have a haze of less than 1 percent.

Claims (39)

1. A brightness enhancement film comprising:

a first monolithic layer;

a first microstructured layer adjacent the first monolithic layer, the first microstructured layer having a first major surface and an opposing second major surface, the first major surface comprising a first plurality of microstructures, and the second major surface facing the first monolithic layer;

a second monolithic layer immediately adjacent the first monolithic layer opposite the first microstructured layer; and

a third monolithic layer immediately adjacent the second monolithic layer opposite the first monolithic layer,

wherein the first monolithic layer comprises a first polyester including at least about 70 mole percent naphthalenedicarboxylate groups based on total carboxylate groups and including one or more catalysts having a total concentration by weight in a range of 10 to 1000 ppm;

wherein each of the first and third monolithic layers has a thickness in the range of about 5 μm to about 300 μm, and the second monolithic layer has a thickness greater than the thickness of the first monolithic layer; and

wherein each of the first and third monolithic layers is substantially free of light scattering, non-catalyst particulate matter.

2. The brightness enhancement film of claim 1 , further comprising a second microstructured layer disposed between the first microstructured layer and the first monolithic layer, the second microstructured layer including light diffusing microstructures.

3. The brightness enhancement film of claim 1 , further comprising a durable layer adjacent the first monolithic layer opposite the first microstructured layer.

4. The brightness enhancement film of claim 3 , wherein the durable layer has a microstructured surface, the microstructured surface including light diffusing microstructures.

5. The brightness enhancement film of claim 1 , wherein the first monolithic layer has an out-of-plane birefringence having an absolute value of at least about 0.15.

6. The brightness enhancement film of claim 1 ,

wherein the third monolithic layer comprises a second polyester including at least about 70 mole percent naphthalenedicarboxylate groups based on total carboxylate groups and including one or more catalysts having a total concentration by weight in a range of 10 to 1000 ppm.

7. The brightness enhancement film of claim 1 , further comprising a second microstructured layer adjacent the first monolithic layer opposite the first microstructured layer.

8. The brightness enhancement film of claim 7 , wherein the first plurality of microstructures include linear prisms extending in a first direction and the second microstructured layer includes a second plurality of microstructures, wherein the second plurality of microstructures include linear prisms extending in a second direction different from the first direction.

9. The brightness enhancement film of claim 1 , wherein the first monolithic layer has a haze less than about 1 percent.

10. A display comprising the brightness enhancement film of claim 1 .

11. A brightness enhancement film comprising:

a first monolithic layer;

a first microstructured layer adjacent the first monolithic layer, the first microstructured layer having a first major surface and an opposing second major surface, the first major surface comprising a first plurality of microstructures, and the second major surface facing the first monolithic layer;

a second monolithic layer immediately adjacent the first monolithic layer opposite the first microstructured layer; and

a third monolithic layer immediately adjacent the second monolithic layer opposite the first monolithic layer,

wherein the first monolithic layer comprises a first polyester including at least about 70 mole percent naphthalenedicarboxylate groups based on total carboxylate groups;

wherein each of the first and third monolithic layers has a thickness in the range of about 5 μm to about 300 μm, and the second monolithic layer has a thickness greater than the thickness of the first monolithic layer; and

wherein each of the first and third monolithic layers has a haze less than about 1 percent.

12. The brightness enhancement film of claim 11 , further comprising a second microstructured layer disposed between the first microstructured layer and the first monolithic layer, the second microstructured layer including light diffusing microstructures.

13. The brightness enhancement film of claim 11 , further comprising a durable layer adjacent the first monolithic layer opposite the first microstructured layer.

14. The brightness enhancement film of claim 13 , wherein the durable layer has a microstructured surface, the microstructured surface including light diffusing microstructures.

15. The brightness enhancement film of claim 11 , wherein the first monolithic layer has an out-of-plane birefringence having an absolute value of at least about 0.15.

16. The brightness enhancement film of claim 11 ,

wherein the third monolithic layer comprises a second polyester including at least about 70 mole percent naphthalenedicarboxylate groups based on total carboxylate groups.

17. The brightness enhancement film of claim 11 , further comprising a second microstructured layer adjacent the first monolithic layer opposite the first microstructured layer.

18. The brightness enhancement film of claim 17 , wherein the first plurality of microstructures include linear prisms extending in a first direction and the second microstructured layer includes a second plurality of microstructures wherein the second plurality of microstructures include linear prisms extending in a second direction different from the first direction.

19. The brightness enhancement film of claim 11 , wherein the first monolithic layer is substantially free of non-catalyst particulate matter.

20. The brightness enhancement film of claim 11 , wherein the first monolithic layer comprises one or more catalysts having a total concentration by weight in a range of 10 to 1000 ppm.

21. A display comprising the brightness enhancement film of claim 11 .

22. The brightness enhancement film of claim 11 having an overall thickness less than about 300 μm.

23. The brightness enhancement film of claim 1 having an overall thickness less than about 300 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2015
From: LIU, RICHARD Y.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 035276/0073 →
Continuity (1)
Related Publication 20160282523A1 · Sep 29, 2016
Cited By (3)
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