IP Library Granted Patent US 10,041,259
Granted Patent B2
US 10,041,259 · App. 15/724,898 · Granted Aug 7, 2018

Floor panel

Inventors: Laurent Meersseman (Kortrijk, BE); Luc Vanhastel (Tielt, BE)
Assignee: FLOORING INDUSTRIES LIMITED, SARL
E04F15/107B27N7/00B32B3/06B32B5/18B32B7/12B32B21/02B32B21/08B32B27/08B32B27/304B32B27/32B32B27/40B44C5/043B44C5/0476E04B1/54E04F13/0894E04F15/02E04F15/02022E04F15/02033E04F15/02038E04F15/102E04F15/105E04F15/18B32B2255/10B32B2255/26B32B2260/021B32B2262/067B32B2262/101B32B2307/412B32B2307/712B32B2323/04B32B2323/10B32B2471/00B32B2607/00E04F2201/0107E04F2201/0123E04F2201/0138E04F2201/0146E04F2201/0153E04F2201/0176E04F2201/023E04F2201/049E04F2201/0523E04F2201/0535E04F2201/0588E04F2201/091E04F2201/095E04F2201/098Y10T428/17Y10T428/195Y10T428/24488Y10T428/24777
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Quick Facts
Patent No.
US 10,041,259
App. No.
15/724,898
Granted
Aug 7, 2018
Kind
B2
Abstract

A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.

Claims (13)

1. A floor panel having a rectangular and oblong shape, the floor panel comprising:

a substrate; and

a top layer provided on the substrate and forming a decorative side of the floor panel;

wherein the top layer is at least composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print;

wherein the substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel;

wherein the substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based, wherein the floor panel has a length of more than 1.1 meters and further comprises a plurality of reinforcing layers situated outside the center line of the substrate.

2. The floor panel according to claim 1 , wherein at least one reinforcing layer is at each side of the center line.

3. The floor panel according to claim 1 , wherein at least one reinforcing layer is located in the top layer underneath the print.

4. The floor panel according to claim 3 , wherein at least one reinforcing layer is embedded in the substrate at a location closer to the decorative side.

5. The floor panel according to claim 2 , wherein the at least one reinforcing layer is a glass fiber mat or glass fabric layer.

6. The floor panel according to claim 1 , wherein the floor panel is provided at at least one pair of edges with mechanical coupling parts allowing that two of such floor panels can be coupled to each other, such that a locking is obtained in a vertical direction perpendicular to the plane of the coupled panels, and in a horizontal direction perpendicular to the coupled edge and in the plane of the panels, wherein the coupling parts are realized substantially in the substrate.

7. The floor panel according to claim 6 , wherein the mechanical coupling parts substantially are realized as a tongue and a groove bordered by an upper lip and a lower lip, wherein the tongue and groove substantially are responsible for the locking in a vertical direction, and wherein the tongue and groove are provided with additional locking parts, substantially responsible for the locking in a horizontal direction, and wherein the coupling parts allow a coupling by means of a turning movement along the respective edges.

8. The floor panel according to claim 1 , wherein the floor panels have a width between 14 and 22 centimeters, and a length between 118 and 220 centimeters.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2017
From: MEERSSEMAN, LAURENT; VANHASTEL, LUC
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 043782/0604 →
Priority Claims (11)
BE 2010/0283 · May 10, 2010 · national
BE 2010/0323 · May 27, 2010 · national
BE 2010/0420 · Jul 9, 2010 · national
BE 2010/0441 · Jul 15, 2010 · national
BE 2010/0602 · Oct 12, 2010 · national
BE 2010/0705 · Nov 25, 2010 · national
BE 2010/0713 · Nov 29, 2010 · national
BE 2010/0719 · Dec 2, 2010 · national
BE 2010/0749 · Dec 22, 2010 · national
BE 2011/0128 · Feb 23, 2011 · national
BE 2011/0247 · Apr 28, 2011 · national
Continuity (8)
Continuation 15156520 · May 17, 2016
Continuation 14552870 · Nov 25, 2014
Continuation 13808274
Continuation PCTIB2011051886 · Apr 28, 2011
Continuation PCTIB2011051884 · Apr 28, 2011
Provisional Application 61429845 · Jan 5, 2011
Provisional Application 61426734 · Dec 23, 2010
Related Publication 20180023306A1 · Jan 25, 2018
Cited By (5)
US 12,203,275 US 12,345,519 US 12,352,561 US 12,601,187 US 12,612,789