IP Library Granted Patent US 10,072,140
Granted Patent B2
US 10,072,140 · App. 15/117,386 · Granted Sep 11, 2018

Blends of thermoplastic elastomers based on styrene (S-TPE) and polyolefins

Inventors: Konrad Knoll (Mannheim, DE); Andrea Colombo (Heidelberg, DE)
Assignee: INEOS STYROLUTION GROUP GMBH
C08L23/12B32B7/02B32B27/08B32B27/302B32B27/32C08J5/18C08L23/06C08L23/0815B32B2270/00B32B2274/00B32B2307/51B32B2307/712B32B2307/7244B32B2307/7246B32B2553/00C08J2323/06C08J2323/08C08J2323/12C08J2353/02C08J2423/08C08J2453/02C08L2201/10C08L2203/16C08L2205/02C08L2205/025C08L2205/03C08L2205/035C08L2207/066C08L2310/00
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Quick Facts
Patent No.
US 10,072,140
App. No.
15/117,386
Granted
Sep 11, 2018
Kind
B2
Abstract

Polymer blend comprising components A, B and C: A: 1 to 19.5% by weight of an elastomeric block copolymer A based on styrene (S-TPE); B: 0.5 to 8% by weight of a compatibilizer component B; and C: 80 to 98.5% by weight of at least one semi-crystalline olefin homo- or copolymer C. The invention further relates to a composition comprising thermoplastic elastomers based on styrene (S-TPE) for use as compatibilizer of S-TPE block copolymers and polyolefins, a process for the preparation of the polymer blend, a master batch for the preparation of the polymer blend, and single- and multilayer films comprising said polymer blend and their use for food packaging and as shrink hood.

Claims (70)

1. Polymer blend comprising components A, B and C:

A: 1 to 19.5% by weight of an elastomeric block copolymer A made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block B/S which forms a soft phase and incorporates both units of a vinylaromatic monomer (S) and of a diene (B), where S is the vinylaromatic block and B/S is the soft phase, wherein the block is built up randomly from diene units and vinylaromatic units, and where the glass transition temperature Tg of the block S is above 25° C., and that of the block B/S is below 25° C., and the phase volume ratio of block S to block B/S is selected so that the proportion of hard phase in the entire block copolymer is from 1 to 40% by volume and the proportion of the diene is less than 50% by weight, based on A;

B: 0.5 to 8% by weight of component B comprising components B1 and further optional components B2 and/or B3:

B1: at least one elastomeric block copolymer selected from the group consisting of B11, B12 and B13:

B11: block copolymer B11 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block EB which forms a soft phase and incorporates units of ethylene and butylene; and/or

B12: block copolymer B12 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block EP which forms a soft phase and incorporates units of ethylene and propylene; and/or

B13: block copolymer B13 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block B which forms a soft phase and incorporates units of a diene (B), and the proportion of the hard phase in the entire block copolymer is at most 45% by weight, based on B13;

B2: a stiff/tough block copolymer B2 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block B which forms a soft phase and incorporates units of a diene (B), and the proportion of the hard phase in the entire block copolymer is more than 50% by weight, based on B2;

B3: an ethylene-(C 3 -C 18 )-α-olefin copolymer B3 with a content of 10 to 30 weight % of (C 3 -C 18 )-α-olefin, based on B3, and having a crystallinity of less than 50%;

C: 80 to 98.5% by weight of at least one semi-crystalline olefin homo- or copolymer C selected from the group consisting of high-density polyethylene (HDPE), a low-density polyethylene (LDPE), a linear low-density polyethylene (LLDPE) or a propylene homo- or copolymer (PP), different from component B3;

where the polymer blend components A, B and C add up to 100 weight %, based on the entire weight of components A, B and C.

2. A polymer blend according to claim 1 , wherein component A is a block copolymer having one of the general formulae S-(B/S)-S, X-[-(B/S)-S] 2 , Y-[-(B/S)-S] 2 Y[(B/S-S) n ] m [S] l and Y[(S-B/S) n -S] m [S] l , where S is the vinylaromatic block and B/S is the soft phase, X is the radical of an n-functional initiator, Y is the radical of an m-functional or (m+l)-functional coupling agent, and l, m and n are natural numbers from 1 to 10.

3. A polymer blend according to claim 1 , wherein component A is a linear styrene-butadiene block copolymer of the general structure S-(S/B)-S having, situated between the two S blocks, one or more (S/B)-random blocks having random styrene/butadiene distribution, and a 1,2-vinyl content in the styrene-butadiene copolymer block (S/B) of below 20%.

4. A polymer blend according to claim 1 , comprising combinations of components A, B1, C and optionally B2 and/or B3 selected from the group consisting of: A, B1 and C; A, B1, B2 and C; A, B1, B3 and C; and A, B1, B2, B3 and C.

5. A polymer blend according to claim 1 , wherein, based on the entire component B, the amount of component B1 is 1 to 100% by weight; the amount of component B2 is 0 to 99% by weight; and the amount of component B3 is 0 to 99% by weight, where the entire amounts of components B1, B2 and B3 together give exactly 100% by weight.

6. A polymer blend according to claim 1 , wherein component B1 is B11 and/or B13; C is polyethylene and/or polypropylene, B3, if present, is an ethylene-octene copolymer, and B2, if present, is a SBS block copolymer.

7. A polymer blend according to claim 1 , having the following composition:

1 to 10% by weight of component A,

0.8 to 2.5% by weight of component B11, B13, or a combination of B11 and B13, and

87.5 to 98.2% by weight of component C.

8. A polymer blend according to claim 1 , having the following composition:

1 to 10% by weight of component A,

0.1 to 0.8% by weight of component B11, B13, or a combination of B11 and B13,

0.1 to 0.8% by weight of component B2,

0.1 to 0.8% by weight of component B3, and

87.6 to 98.7% by weight of component C.

9. A polymer blend according to claim 1 , having the following composition:

1 to 10% by weight of component A,

0.8 to 2.5% by weight of component B11, B13, or a combination of B11 and B13,

0.8 to 2.5% by weight of component B2, and

85 to 94% by weight of component C.

10. A polymer blend according to claim 1 , having the following composition:

1 to 10% by weight of component A,

0.8 to 2.5% by weight of component B11, B13, or a combination of B11 and B13,

0.8 to 2.5% by weight of component B3, and

85 to 94% by weight of component C.

11. A polymer blend according to claim 1 , having the following composition:

10 to 17% by weight of component A,

1.0 to 6.0% by weight of component B11, B13, or a combination of B11 and B13, and

80 to 87% by weight of component C.

12. A polymer blend according to claim 1 , having the following composition:

1 to 10% by weight of component A,

0.2 to 0.8% by weight of component B11, B13, or a combination of B11 and B13,

0.2 to 1.0% by weight of component B2,

0.1 to 0.8% by weight of component B3, and

87.4 to 98.5% by weight of component C.

13. A polymer blend according to claim 1 , having the following composition:

10 to 17% by weight of component A,

0.8 to 3.0% by weight of component B11, B13, or a combination of B11 and B13,

0.8 to 3.0% by weight of component B2, and

80 to 87% by weight of component C.

14. A polymer blend according to claim 1 , having the following composition:

10 to 17% by weight of component A,

0.8 to 3.0% by weight of component B11, B13, or a combination of B11 and B13,

0.8 to 3.0% by weight of component B3, and

80 to 87% by weight of component C.

15. A process for the preparation of a polymer blend according to claim 1 , wherein:

a pre-compound of components A and B1 and, if present, components B2 and B3 is prepared in an extruder;

the prepared pre-compound is pre-mixed with a polyolefin component C, and then this mixture is extruded to give the polymer blend.

16. A master batch comprising a pre-compound of, 50 to 60% by weight of component A, 10 to 20% by weight of component B1, 5 to 15% by weight of component B2 and 15 to 30% by weight of component B3, where the polymer blend components A, and B add up to 100 weight %, based on the entire weight of components A and B, and

wherein:

A: 1 to 19.5% by weight of an elastomeric block copolymer A made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block B/S which forms a soft phase and incorporates both units of a vinylaromatic monomer (S) and of a diene (B), where S is the vinylaromatic block and B/S is the soft phase, wherein the block is built up randomly from diene units and vinylaromatic units, and where the glass transition temperature Tg of the block S is above 25° C., and that of the block B/S is below 25° C., and the phase volume ratio of block S to block B/S is selected so that the proportion of hard phase in the entire block copolymer is from 1 to 40% by volume and the proportion of the diene is less than 50% by weight, based on A;

B1: at least one elastomeric block copolymer selected from the group consisting of B11, B12 and B13:

B11: block copolymer B11 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block EB which forms a soft phase and incorporates units of ethylene and butylene; and/or

B12: block copolymer B12 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block EP which forms a soft phase and incorporates units of ethylene and propylene; and/or

B13: block copolymer B13 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block B which forms a soft phase and incorporates units of a diene (B), and the proportion of the hard phase in the entire block copolymer is at most 45% by weight, based on B13;

B2: a stiff/tough block copolymer B2 made from at least one block S which forms a hard phase and incorporates units of a vinylaromatic monomer, and at least one elastomeric block B which forms a soft phase and incorporates units of a diene (B), and the proportion of the hard phase in the entire block copolymer is more than 50% by weight, based on B2;

B3: an ethylene-(C 3 -C 13 )-α-olefin copolymer B3 with a high content of 10 to 30 weight % of (C 3 -C 18 -α-olefin, based on B3, and having a crystallinity of less than 50%.

17. A single-, bi- or multi-layer-film comprising a polymer blend according to claim 1 .

18. A food packaging or shrink hood comprising a film according to claim 17 .

Assignments (2)
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 30, 2021
From: INEOS STYROLUTION GROUP GMBH
To: HSBC CORPORATE TRUSTEE COMPANY (UK) LIMITED
Reel/Frame 056103/0236 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2016
From: KNOLL, KONRAD; COLOMBO, ANDREA
To: INEOS STYROLUTION GROUP GMBH
Reel/Frame 040485/0958 →
Priority Claims (1)
EP 14154638 · Feb 11, 2014 · regional
Continuity (1)
Related Publication 20160355673A1 · Dec 8, 2016
Cited By (1)
US 12,420,524