Single E-probe reduced aperture waveguide coupler

1. A system for testing electronics ( 2000 ) associated with a horn antenna ( 102 ), comprising:

a surrogate waveguide ( 104 ) inserted into the horn antenna, wherein the surrogate waveguide comprises a slip fit portion ( 110 ), an electric field probe (E-probe) housing ( 112 ), and an aperture portion ( 108 ), and wherein the E-probe housing comprises a single E-probe ( 113 ), wherein the slip fit portion is positioned inside the horn antenna, and the E-probe housing and aperture portion are positioned outside the horn antenna;

a power attenuation device ( 120 ) coupled to the E-probe;

a mounting plate ( 106 ) mounted at a flared end ( 102 b ) of the horn antenna; and

a radiation absorbing surface ( 1000 ) positioned facing a primary direction of energy propagation from the flared end of the aperture portion of the surrogate waveguide.

2. The system of claim 1 , wherein the mounting plate is positioned between the E-probe housing and the slip fit portion.

3. The system of claim 1 or claim 2 , wherein the mounting plate comprises anodized aluminum, supports the surrogate waveguide, and thermally couples with the surrogate waveguide.

4. The system of claim 1 , wherein the surrogate waveguide has a circular cross-section.

5. The system of claim 1 , wherein the surrogate waveguide comprises a spline horn.

6. The system of claim 1 or claim 5 , wherein the surrogate waveguide is constructed of aluminum with an anodized exterior surface, and is slip-fitted into the horn antenna; wherein the aperture portion extends beyond the flared end of the horn antenna; wherein a diameter of the surrogate waveguide is constant in the slip fit portion and E-probe housing; and the aperture portion of the surrogate waveguide is smaller than the aperture of the horn antenna.

7. The system of claim 1 , wherein the radiation absorbing surface comprises an actively cooled aluminum plate ( 1100 ) surrounded by an aluminum shroud ( 1200 ).

8. A system for testing electronics ( 2000 ) associated with a horn antenna ( 102 ), comprising:

(a) a surrogate waveguide ( 104 ) inserted into the horn antenna;

wherein the surrogate waveguide comprises a slip fit portion ( 110 ), an electric field probe (E-probe) housing ( 112 ), and an aperture portion ( 108 ) including a spline horn;

wherein the E-probe housing comprises a single E-probe ( 113 );

wherein the slip fit portion is positioned inside the horn antenna, and the E-probe housing and aperture portion are positioned outside the horn antenna;

wherein the surrogate waveguide is constructed of aluminum with an anodized exterior surface;

wherein the aperture portion extends beyond a flared end of the horn antenna; and

wherein the aperture of the surrogate waveguide is smaller than the aperture of the horn antenna;

(b) a power attenuation device ( 120 ) coupled to the E-probe;

(c) a mounting plate ( 106 ) mounted at the flared end ( 102 b ) of the horn antenna, wherein the mounting plate is positioned between the E-probe housing and the slip fit portion, comprises anodized aluminum, supports the surrogate waveguide, and thermally couples with the surrogate waveguide; and

(d) a radiation absorbing surface ( 1000 ) positioned to face the aperture of the surrogate waveguide, wherein the radiation absorbing surface comprises an actively cooled aluminum plate ( 1100 ) surrounded by an aluminum shroud ( 1200 ) in a field aperture load configuration, wherein the radiation absorbing surface effectively dissipates microwave energy as heat while working in conjunction with spreading loss to return less than or equal to −37 dB of reflected energy collected by the spline horn.

9. A method for testing electronics ( 2000 ) associated with a horn antenna ( 102 ), comprising:

inserting a surrogate waveguide ( 104 ) into the horn antenna, wherein the surrogate waveguide comprises a slip fit portion ( 110 ), an electric field probe (E-probe) housing ( 112 ), and an aperture portion ( 108 ), and wherein the E-probe housing comprises a single E-probe ( 113 ), wherein the slip fit portion is positioned inside the horn antenna, and the E-probe housing and aperture portion are positioned outside the horn antenna;

attaching a mounting plate ( 106 ) at a flared end ( 102 b ) of the horn antenna;

positioning the surrogate waveguide and horn antenna such that a radiation absorbing surface ( 1000 ) faces a primary direction of energy propagation from the flared end of the aperture portion of the surrogate waveguide;

injecting a first radio frequency (RF) signal into the surrogate waveguide, thereby causing electromagnetic energy to couple into electronics which, in turn, reradiates electromagnetic energy in the opposite direction and is radiated from the aperture of the surrogate waveguide and absorbed by the radiation absorbing surface; and

measuring a second RF signal detected by the E-probe inside the surrogate waveguide.

10. The method of claim 9 , wherein the horn antenna is linearly polarized and the E-probe is oriented at 45 degrees to horizontal and vertical electric fields of the horn antenna, and the E-probe is connected to an attenuator and/or lossy cable for reduced reflections and gradient thermal dissipation.

11. The method of claim 9 , wherein the horn antenna is circularly polarized and the E-probe is oriented for a single linear polarization to an electric field within the horn antenna, and the E-probe is connected to an attenuator and/or lossy cable for reduced reflections and gradient thermal dissipation.

12. The method of claim 9 , wherein the mounting plate is positioned between the E-probe housing and the slip fit portion.

13. The method of claim 9 , wherein the mounting plate comprises anodized aluminum and thermally couples with the surrogate waveguide or thermal plastic, and supports the surrogate waveguide.

14. The method of claim 9 , wherein the surrogate waveguide has a circular cross-section.

15. The method of claim 9 , wherein the surrogate waveguide comprises a spline horn.

16. The method of claim 9 , wherein the surrogate waveguide is constructed of aluminum with an anodized exterior surface, and is slip-fitted into the horn antenna; wherein the aperture portion extends beyond the flared end of the horn antenna; wherein the diameter of the surrogate waveguide is constant in the slip fit portion and E-probe housing; and the aperture portion of the surrogate waveguide is smaller than the aperture of the horn antenna.

17. The method of claim 9 , wherein the radiation absorbing surface comprises an actively cooled aluminum plate surrounded by an aluminum shroud.

18. The method of claim 9 , wherein the radiation absorbing surface comprises broadband vacuum compatible high power absorber material.