IP Library Granted Patent US 10,155,846
Granted Patent B2
US 10,155,846 · App. 15/626,633 · Granted Dec 18, 2018

Polycarbonate resin

Inventors: Michiaki Fuji (Mie, JP); Kiminori Kawakami (Kanagawa, JP); Kazuki Fukumoto (Kanagawa, JP); Hisatoshi Uehara (Kanagawa, JP); Kenichi Satake (Kanagawa, JP); Tomoko Maeda (Kanagawa, JP)
Assignee: Mitsubishi Chemical Corporation
C08G64/1608C08G18/0823C08G18/44C08G18/672C08G63/64C08G63/66C08G64/0208C08G64/305C09D175/06C09J175/06C08G2190/00C08G2310/00D01F6/70
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Quick Facts
Patent No.
US 10,155,846
App. No.
15/626,633
Granted
Dec 18, 2018
Kind
B2
Abstract

The present invention relates to a polycarbonate resin containing, in the molecule, a structure represented by the following formula (1): wherein X has a structure represented by any one of the following formula (2) to (4): wherein each of R 1 to R 4 independently represents a hydrogen atom or an organic group having a carbon number of 1 to 30; the organic group may have an arbitrary substituent, and any two or more members of R 1 to R 4 may combine with each other to form a ring, which is excellent in heat resistance, transparency, light resistance, weather resistance and mechanical strength.

Claims (24)

1. A polycarbonate resin comprising a structure represented by the following formula (1) in the molecule:

wherein X has a structure represented by any one of the following formulae (2) to (4); in the formula (2) to (4), each of R 1 to R 4 independently represents a hydrogen atom or an organic group having a carbon number of 1 to 30; the organic group may have an arbitrary substituent; and any two or more members of R 1 to R 4 may combine with each other to form a ring.

2. A polycarbonate resin comprising a structure represented by the following formula (1) in the molecule:

wherein X has a structure represented by any one of the following formulae (2) to (4); in the formula (2) to (4), each of R 1 to R 4 independently represents an organic group having a carbon number of 1 to 30; the organic group may have an arbitrary substituent; and any two or more members of R 1 to R 4 may combine with each other to form a ring.

3. The polycarbonate resin according to claim 1 , wherein X in the formula (1) is a structure represented by the formula (2).

4. The polycarbonate resin according to claim 1 , wherein each of R 1 and R 2 and R 3 and R 4 in the formula (2) to (4) mutually forms a ring via an acetal bond.

5. The polycarbonate resin according to claim 4 , wherein the cyclohexane ring in the formula (2) to (4) is an inositol residue derived from myo-inositol.

6. The polycarbonate resin according to claim 5 , wherein X in the formula (1) is a structure represented by the following formula (5):

7. The polycarbonate resin according to claim 6 , wherein in all myo-inositol derivative compounds obtained by hydrolyzing the polycarbonate resin, the ratio of a compound having a structure represented by the following formula (6) is 90 mol % or more and the ratio of a total of a compound represented by the following structural formula (7) and a compound represented by the following structural formula (8) is 5 mol % or less:

8. The polycarbonate resin according to claim 1 , wherein X in the formula (1) is a structure represented by the formula (4) and R 1 , R 3 and R 4 in the formula (4) form a ring.

9. The polycarbonate resin according to claim 8 , wherein the cyclohexane ring in the formula (4) is an inositol residue derived from myo-inositol.

10. The polycarbonate resin according to claim 1 , wherein the midpoint glass transition initiation temperature Tmg is 100° C. or more.

11. The polycarbonate resin according to claim 1 , wherein the reduced viscosity is from 0.20 to 1.50 dl/g.

12. The polycarbonate resin according to claim 1 , wherein when all carbonate repeating units are assumed to be 100, the polycarbonate resin contains 80 or less of a structure represented by the formula (1) as a repeating unit.

13. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin has from 0.1 to 50 mass % of a structural unit derived from an aliphatic dihydroxy compound and/or an alicyclic dihydroxy compound.

14. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin contains from 5 to 80 mass % of a structural unit derived from isosorbide.

15. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin contains from 0.1 to 50 mass % of a structural unit derived from an aliphatic dihydroxy compound having a primary hydroxyl group.

16. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin contains from 0.1 to 50 mass % of a structural unit derived from an alicyclic dihydroxy compound having a primary hydroxyl group.

17. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin contains from 40 to 95 mass % of a structural unit derived from a compound represented by the following formula (9):

wherein each of R 11 to R 14 independently represents a hydrogen atom, a substituted or unsubstituted alkyl group having a carbon number of 1 to 20, a substituted or unsubstituted cycloalkyl group having a carbon number of 6 to 20, or a substituted or unsubstituted aryl group having a carbon number of 6 to 20, each of Y 1 and Y 2 independently represents a substituted or unsubstituted alkylene group having a carbon number of 2 to 10, a substituted or unsubstituted cycloalkylene group having a carbon number of 6 to 20, or a substituted or unsubstituted arylene group having a carbon number of 6 to 20, and each of m and n is independently an integer of 0 to 5.

18. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin contains from 50 to 80 mol % of a structural unit derived from a compound represented by the following formula (10), relative to structural units derived from all dihydroxy compounds in the polycarbonate resin:

wherein each of R 21 to R 24 independently represents a hydrogen atom, a substituted or unsubstituted alkyl group having a carbon number of 1 to 20, a substituted or unsubstituted cycloalkyl group having a carbon number of 5 to 20, or a substituted or unsubstituted aryl group having a carbon number of 6 to 20.

19. The polycarbonate resin according to claim 1 , wherein the polycarbonate resin contains from 1 to 40 mass % of a structure represented by the following formula (11) and/or a structure represented by the following formula (12):

wherein each of R 31 to R 33 independently represents a direct bond, an alkylene group having a carbon number of 1 to 4, which may have a substituent, and each of R 34 to R 39 independently represents a hydrogen atom, an alkyl group having a carbon number of 1 to 10, which may have a substituent, an aryl group having a carbon number of 4 to 10, which may have a substituent, an acyl group having a carbon number of 1 to 10, which may have a substituent, an alkoxy group having a carbon number of 1 to 10, which may have a substituent, an aryloxy group having a carbon number of 4 to 10, which may have a substituent, an amino group which may have a substituent, an alkenyl group having a carbon number of 2 to 10, which may have a substituent, an alkynyl group having a carbon number of 2 to 10, which may have a substituent, a sulfur atom having a substituent, a silicon atom having a substituent, a halogen atom, a nitro group, or a cyano group, provided that R 34 to R 39 may be the same as or different from each other and at least two adjacent groups out of R 34 to R 39 may combine with each other to form a ring.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2017
From: FUJI, MICHIAKI; KAWAKAMI, KIMINORI; FUKUMOTO, KAZUKI; UEHARA, HISATOSHI; SATAKE, KENICHI; MAEDA, TOMOKO
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043108/0430 →
Priority Claims (1)
JP 2014-257435 · Dec 19, 2014 · national
Continuity (2)
Continuation PCTJP2015085565 · Dec 18, 2015
Related Publication 20170283550A1 · Oct 5, 2017
Cited By (7)
US 12,276,807 US 12,389,700 US 12,411,348 US 12,639,983 US 12,641,900 US 12,681,210 US 12,699,207