Shale-gas separating and cleanout system
This invention relates to the separation of shale, gas and fluid at a shale-gas well. The shale debris and water from a shale-gas well is tangentially communicated to a vessel where the cyclonic effect within the vessel facilitates the separation of the gas from the shale debris. The separated shale debris and fluid falls to a jet assembly whereby it encounters a jet communicating a fluid therethrough. A venturi provides a motive force to the shale debris and fluid sufficient to propel it into a collection bin. The shale-gas separator incorporates a fluid bypass overflow line to prevent a buildup of fluid within the vessel. The shale-gas separator also incorporates an internal aerated cushion system (IACS) pipe for further motivating the shale debris and into the jet assembly, to ensure the walls of the vessel are clean, and to provide an air cushion restricting gas migration to the jet assembly.
1. A shale-gas separator, comprising:
a vessel into which a shale-gas-liquid mixture is adapted to be communicated;
a first port adapted to communicate from the vessel a gas;
a second port adapted to communicate from the vessel a shale debris and fluid separated from the shale-gas-liquid mixture; and
an overflow line disposed in the vessel to communicate away from the vessel any excess fluid buildup within the vessel, the overflow line comprising an intake port;
wherein the vessel comprises a top through which the gas vent is disposed, and a conically-shaped bottom through which the second port is disposed;
wherein the intake port of the overflow line is oriented towards the conically-shaped bottom;
wherein the shale-gas separator further comprises an intake pipe connected to the vessel and via which the shale-gas-liquid mixture is adapted to be communicated into the vessel;
wherein the intake port of the overflow line is vertically positioned between the second port and the intake pipe;
wherein the shale-gas separator further comprises an internal aerated cushion system (IACS) pipe adapted to provide a fluid cushion within the vessel, the IACS pipe being centrally disposed within the conically-shaped bottom; and
wherein the IACS pipe is vertically positioned between the second port and the intake port of the overflow line and thus the intake port of the overflow line is vertically positioned between the IACS pipe and the intake pipe.