IP Library Granted Patent US 10,176,991
Granted Patent B1
US 10,176,991 · App. 15/643,111 · Granted Jan 8, 2019

High-quality, single-crystalline silicon-germanium films

Inventors: Max G. Lagally (Madison, WI); Thomas Francis Kuech (Madison, WI); Yingxin Guan (Madison, WI); Shelley A. Scott (Madison, WI); Abhishek Bhat (Madison, WI); Xiaorui Cui (Middleton, WI)
Assignee: WISCONSIN ALUMNI RESEARCH FOUNDATION
H01L21/02694C30B25/02C30B29/08C30B29/52C30B29/68H01L21/0262H01L21/02395H01L21/02461H01L21/02463H01L21/02532H01L21/7813H01L29/165H01L29/7378H01L29/7786H01L29/78H01L31/035254H01L31/109H01L31/1812H01L31/1892
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Quick Facts
Patent No.
US 10,176,991
App. No.
15/643,111
Granted
Jan 8, 2019
Kind
B1
Abstract

High-quality, single-crystalline silicon-germanium (Si (1-x) Ge x ) having a high germanium content is provided. Layers of the high-quality, single-crystalline silicon-germanium can be grown to high sub-critical thicknesses and then released from their growth substrates to provide Si (1-x) Ge x films without lattice mismatch-induced misfit dislocations or a mosaic distribution of crystallographic orientations.

Claims (27)

1. Single-crystalline silicon-germanium comprising a layer of single-crystalline Si (1-x) Ge x , where 0.4≤x<1, having a thickness of at least 40 nm, wherein the single-crystalline Si (1-x) Ge x does not comprise a mosaic distribution of crystallographic orientations and the single-crystalline silicon-germanium is not bonded to a layer of silicon with which it forms an epitaxial interface.

2. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x is unstrained.

3. Single-crystalline silicon-germanium comprising a layer of single-crystalline Si (1-x) Ge x , where 0.4≤x<1, having a thickness of at least 40 nm, wherein the single-crystalline Si (1-x) Ge x does not comprise a mosaic distribution of crystallographic orientations and the layer of unstrained, single-crystalline Si (1-x) Ge x is a free-standing layer.

4. The single-crystalline silicon-germanium of claim 2 , wherein the unstrained layer of single-crystalline Si (1-x) Ge x is bonded to a host substrate at a non-epitaxial interface.

5. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x is strained.

6. The single-crystalline silicon-germanium of claim 5 , wherein the strained layer of single-crystalline Si (1-x) Ge x is bonded to a host substrate at a non-epitaxial interface that prevents the strain in the layer of single-crystalline Si (1-x) Ge x from relaxing.

7. The single-crystalline silicon-germanium of claim 5 , wherein the strained layer of single-crystalline Si (1-x) Ge x is joined with a layer of a second semiconductor at an epitaxial interface, wherein elastic strain is shared between the layer of single-crystalline Si (1-x) Ge x and the layer of the second semiconductor.

8. The single-crystalline silicon-germanium of claim 7 , wherein the second semiconductor is a Group III-V semiconductor.

9. The single-crystalline silicon-germanium of claim 8 , wherein the Group III-V semiconductor is GaAs.

10. The single-crystalline silicon-germanium of claim 8 , wherein the Group III-V semiconductor is GaInP.

11. The single-crystalline silicon-germanium of claim 1 , wherein the layer has a thickness of at least 50 nm.

12. The single-crystalline silicon-germanium of claim 1 , wherein the layer has a thickness of at least 100 nm.

13. The single-crystalline silicon-germanium of claim 1 , wherein the layer has a thickness of at least 500 nm.

14. The single-crystalline silicon-germanium of claim 1 , wherein x≥0.5.

15. The single-crystalline silicon-germanium of claim 1 , wherein x≥0.8.

16. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x has an area of at least 1 mm 2 .

17. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x has an area of at least 10 mm 2 .

18. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x has a thickness in the range from 50 nm to 10 μm.

19. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x has an rms surface roughness of no greater than 2 nm.

20. The single-crystalline silicon-germanium of claim 1 , wherein the layer of single-crystalline Si (1-x) Ge x has an rms surface roughness of no greater than 1 nm.

21. An electronic device comprising:

a first electrode;

a second electrode; and

a layer of single-crystalline Si (1-x) Ge x , where 0.4≤x<1, in electrical communication with the first electrode and the second electrode, the layer of single-crystalline Si (1-x) Ge x having a thickness of at least 40 nm, wherein the single-crystalline Si (1-x) Ge x does not comprise a mosaic distribution of crystallographic orientations and the single-crystalline silicon-germanium is not bonded to a layer of silicon with which it forms an epitaxial interface.

22. Single-crystalline silicon-germanium comprising a layer of single-crystalline Si (1-x) Ge x , where 0.4≤x<1, having a thickness of at least 40 nm, wherein the single-crystalline Si (1-x) Ge x does not comprise a mosaic distribution of crystallographic orientations, and further wherein the layer of single-crystalline Si (1-x) Ge x forms at least one epitaxial interface with another semiconductor and the concentration of lattice mismatch-induced misfit dislocations at the at least one epitaxial interface is no greater than 1×10 5 cm −2 .

23. The single-crystalline silicon-germanium of claim 22 , wherein the concentration of lattice mismatch-induced misfit dislocations at the at least one epitaxial interface is no greater than 1×10 3 cm −2 .

24. The single-crystal silicon-germanium of claim 22 , wherein the at least one epitaxial interface is free of lattice mismatch-induced misfit dislocations.

Assignments (2)
CONFIRMATORY LICENSE Recorded Mar 18, 2022
From: UNIVERSITY OF WISCONSIN-MADISON
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059441/0123 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2017
From: LAGALLY, MAX; KUECH, THOMAS; GUAN, YINGXIN; SCOTT, SHELLEY; BHAT, ABHISHEK; CUI, XIAORUI
To: WISCONSIN ALUMNI RESEARCH FOUNDATION
Reel/Frame 044419/0881 →
Cited By (1)
US 12,469,699