IP Library Granted Patent US 10,177,671
Granted Patent B2
US 10,177,671 · App. 15/830,653 · Granted Jan 8, 2019

Modified dual active half bridge DC/DC converter with transformer DC bias

Inventor: Carl David Klaes (Canton, MI)
H02M3/33584H02M1/08H02M2001/0048H02M2001/0058
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Quick Facts
Patent No.
US 10,177,671
App. No.
15/830,653
Granted
Jan 8, 2019
Kind
B2
Abstract

This invention is an improvement upon the modified dual active half bridge (MDAB) DC/DC converter whereby the filter inductor is eliminated. Allowing DC bias in the transformer, the transformer's magnetizing inductance serves a secondary role of filter inductance. Due to the high currents on the low voltage side, the filter inductor is a relatively large component, often close in size to the transformer. Eliminating the filter inductor as presented here represents a significant reduction in the size and cost of the DC/DC converter, and further achieves improved efficiency of operation as losses associate with the filter inductor are also eliminated.

Claims (15)

1. A DC-DC converter comprising:

a first DC power source and/or load;

a second DC power source and/or load;

a first half-bridge switching circuit;

a second half-bridge switching circuit; and

a transformer incorporating a series inductance as either leakage inductance or as a separate resonant inductance; wherein

the first DC power source and/or load is connected directly across a lower capacitor of the first half-bridge switching circuit,

a first winding of the transformer is connected across center nodes of the first half-bridge switching circuit,

a second winding of the transformer is connected across center nodes of the second half-bridge switching circuit, and

the second DC power source and/or load is connected across DC rails of the second half-bridge switching circuit.

2. The DC-DC converter of claim 1 , wherein the transformer has a magnetizing inductance which filters current to and from the first power source and/or load.

3. The DC-DC converter of claim 1 , further comprising a control unit which sets a switching duty cycle of both of the half-bridge switching circuits to maintain a voltage balance across the transformer.

4. The DC-DC converter of claim 3 , wherein the control unit also sets phase shift between the switching of the half-bridge switching circuits to control power flow.

5. The DC-DC converter of claim 1 , wherein the DC-DC converter is bi-directional with a source side as leading phase and a load side as lagging phase.

6. The DC-DC converter of claim 1 wherein the DC-DC converter is isolated.

Continuity (2)
Provisional Application 62430960 · Dec 7, 2016
Related Publication 20180159435A1 · Jun 7, 2018