Concrete roof deck ventilation ducts
View Patent ↗A roof construction method using expanded metal lath laid on top of corrugated metal roof deck for the purpose of creating ventilation ducts in the valleys of the corrugated metal deck. The ventilation ducts created are vented to the building space below through vent slots in the valleys of the metal roof deck. A concrete slab with finished rubber roof poured in top of this roof deck with ventilation ducts will have enhanced ability to release moisture trapped from the concrete curing process.
1. In a roof construction, in combination, a plurality of substantially rigid rectangular corrugated metal backing sheets, said sheets having a series of apertures formed therein, a plurality of expanded metal lath sheets layered on top of said backing sheets, said metal lath sheets having a series of apertures formed therein, said backing sheets and expanded metal lath joined together with self tapping screws at regular intervals, a layer of settable cementitious material on top of said sheets, said cementitious material bonding onto said expanded metal lath sheets and a waterproof finishing roof system covering said cementitious material.
2. The roof construction of claim 1 wherein the apertures formed in said backing sheets constitute approximately 1.5% of the surface area of the sheet.
3. The roof construction of claim 1 wherein the apertures in the corrugated metal backing sheets are v notches manually cut with a grinding wheel.
4. The roof construction of claim 1 wherein a plurality of twisted metal mesh sheets is substituted for a plurality of expanded metal lath sheets.
5. The roof construction of claim 1 wherein the finishing roof system is a continuous rubber roof over rigid insulation adhered to said cementitious material.
6. A method of constructing a roof comprising the steps of securing a plurality of substantially rigid corrugated sheets to horizontal roof joists, said sheets having a series of apertures formed in said backing sheets thereof and a plurality of expanded metal lath sheets covering and fastened to said backing sheets in substantially full contact therewith, pouring a layer of settable cementitious material on top of said sheets and said cementitious material bonding said metal lath sheets, allowing said cementitious material to set and harden, and covering said cementitious material with a waterproof finished roof system.