IP Library Granted Patent US 10,199,503
Granted Patent B2
US 10,199,503 · App. 15/495,237 · Granted Feb 5, 2019

Under-channel gate transistors

Inventors: Marc A. Bergendahl (Troy, NY); Kangguo Cheng (Schenectady, NY); Gauri Karve (Cohoes, NY); Fee Li Lie (Albany, NY); Eric R. Miller (Schenectady, NY); John R. Sporre (Albany, NY); Sean Teehan (Rensselaer, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H01L29/7856H01L21/28026H01L21/28114H01L21/823475H01L29/0673H01L29/4232H01L29/42392H01L29/6681H01L29/66545H01L29/7853
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Quick Facts
Patent No.
US 10,199,503
App. No.
15/495,237
Granted
Feb 5, 2019
Kind
B2
Abstract

Transistors and methods of forming the same include forming a semiconductor fin from a first material on dielectric layer. Material is etched away from the dielectric layer directly underneath a channel region of the semiconductor fin, with the semiconductor fin still being supported by the dielectric layer in a source and drain region. A gate stack is formed around the channel region of the semiconductor fin, with a portion of the gate stack underneath the semiconductor fin being larger than a portion of the gate stack above the semiconductor fin.

Claims (44)

1. A method for forming a transistor, comprising:

anisotropically etching a stacked semiconductor layer and dielectric layer to form a semiconductor fin from a first material on a dielectric fin;

etching away material from the dielectric layer directly underneath a channel region of the semiconductor fin, with the semiconductor fin still being supported by the dielectric layer in a source and drain region and with a continuous remnant of the dielectric layer remaining underneath the semiconductor fin;

forming a gate stack around the channel region of the semiconductor fin, with a portion of the gate stack underneath the semiconductor fin having a vertical thickness greater than a vertical thickness of a portion of the gate stack above the semiconductor fin.

2. The method of claim 1 , further comprising forming a dummy gate fin over the semiconductor fin, the dummy gate fin having a long dimension that is perpendicular to a long dimension of the semiconductor fin.

3. The method of claim 2 , further comprising forming dielectric sidewalls on the dummy gate fin.

4. The method of claim 3 , further comprising etching away the dummy gate fin after forming the dielectric sidewalls to expose the channel region of the semiconductor fin.

5. The method of claim 4 , wherein etching away material from the dielectric layer is performed after etching away the dummy gate.

6. The method of claim 3 , further comprising forming source and drain extensions on the source and drain region of the semiconductor after forming the dielectric sidewalls.

7. The method of claim 3 , wherein forming the gate stack comprises:

conformally depositing a work function layer on the semiconductor fin, the dielectric sidewalls, and the dielectric layer;

depositing a gate conductor on the work function layer; and

polishing the work function layer and the gate conductor down to a height of the dielectric sidewalls.

8. The method of claim 7 , further comprising:

recessing the gate stack below the height of the dielectric sidewalls; and

forming a dielectric gate cap over the gate stack to the height of the dielectric sidewalls.

9. The method of claim 1 , further comprising:

forming an inter-layer dielectric over the gate stack; and

forming respective contacts through the inter-layer dielectric to the gate stack and to the source and drain region of the semiconductor fin.

10. A method for forming a transistor, comprising:

anisotropically a stacked semiconductor layer and dielectric layer to form a semiconductor fin from a first material on a dielectric fin;

forming a dummy gate fin over the semiconductor fin, the dummy gate having a long dimension that is perpendicular to a long dimension of the semiconductor fin;

forming dielectric sidewalls on the dummy gate fin;

etching away the dummy gate fin after forming the dielectric sidewalls to expose the channel region of the semiconductor fin;

etching away material from the dielectric layer directly underneath a channel region of the semiconductor fin, with the semiconductor fin still being supported by the dielectric layer in a source and drain region and with a continuous remnant of the dielectric layer remaining underneath the semiconductor fin;

forming a gate stack around the channel region of the semiconductor fin, with a portion of the gate stack underneath the semiconductor fin having a vertical thickness greater than a vertical thickness of a portion of the gate stack above the semiconductor fin.

11. The method of claim 10 , wherein etching away material from the dielectric layer is performed after etching away the dummy gate.

12. The method of claim 10 , further comprising forming source and drain extensions on the source and drain region of the semiconductor after forming the dielectric sidewalls.

13. The method of claim 10 , wherein forming the gate stack comprises:

conformally depositing a work function layer on the semiconductor fin, the dielectric sidewalls, and the dielectric layer;

depositing a gate conductor on the work function layer; and

polishing the work function layer and the gate conductor down to a height of the dielectric sidewalls.

14. The method of claim 13 , further comprising:

recessing the gate stack below the height of the dielectric sidewalls; and

forming a dielectric gate cap over the gate stack to the height of the dielectric sidewalls.

15. A semiconductor device, comprising:

a dielectric layer;

a semiconductor fin supported directly by a dielectric layer in a source and drain region, wherein the dielectric layer forms a continuous layer underneath the semiconductor fin;

a gate stack comprising a gate dielectric and a gate conductor formed on a channel region of the semiconductor fin and on the dielectric layer, the gate stack being formed in contact with an entire circumference of the semiconductor fin, wherein a portion of the gate stack underneath the semiconductor fin has a vertical thickness greater than a vertical thickness of a portion of the gate stack above the semiconductor fin and wherein the gate stack is recessed below a height of sidewalls formed on the dielectric layer around the gate stack.

16. The semiconductor device of claim 15 , wherein the dielectric layer is recessed in an area between the sidewalls.

17. The semiconductor device of claim 15 , further comprising a dielectric gate cap on the gate stack having a top surface at a same height as the sidewalls.

18. The semiconductor device of claim 15 , wherein a portion of the gate stack is formed directly underneath the dielectric sidewalls.

19. The method of claim 1 , wherein no part of the gate stack penetrates the continuous remnant of the dielectric layer.

20. The semiconductor device of claim 15 , wherein no part of the gate stack penetrates the continuous dielectric layer underneath the semiconductor fin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2017
From: BERGENDAHL, MARC A.; CHENG, KANGGUO; KARVE, GAURI; LIE, FEE LI; MILLER, ERIC R.; SPORRE, JOHN R.; TEEHAN, SEAN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 042129/0343 →
Continuity (1)
Related Publication 20180308978A1 · Oct 25, 2018