IP Library Granted Patent US 10,240,500
Granted Patent B2
US 10,240,500 · App. 15/017,682 · Granted Mar 26, 2019

Exhaust system for a compression ignition engine having a capture face for volatilised platinum

Inventors: Andrew Francis Chiffey (Ware, GB); Francois Moreau (Cambridge, GB); Paul Richard Phillips (Royston, GB)
Assignee: Johnson Matthey Public Limited Company
F01N3/035B01D53/944B01D53/9418B01J23/42B01J23/44B01J29/7415B01J35/0006B01J37/0246F01N3/0222F01N3/106F01N3/2066F01N13/009B01D53/9477B01D2251/2062B01D2255/106B01D2255/1021B01D2255/1023B01D2255/1025B01D2255/2065B01D2255/2092B01D2255/20707B01D2255/20761B01D2255/30B01D2255/502B01D2255/9032B01D2255/91B01D2258/012B01J23/52B01J23/8926B01J29/763B01J35/04B01J37/0234F01N2510/0682F01N2570/00Y02A50/2325Y02T10/24
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Quick Facts
Patent No.
US 10,240,500
App. No.
15/017,682
Granted
Mar 26, 2019
Kind
B2
Abstract

An oxidation catalyst for treating an exhaust gas produced by a compression ignition engine comprising: a substrate having an inlet end surface and an outlet end surface; a catalytic material disposed on the substrate, wherein the catalytic material comprises platinum (Pt); and a capture material, wherein the capture material is disposed on the outlet end surface.

Claims (22)

1. An oxidation catalyst for treating an exhaust gas produced by a compression ignition engine comprising:

a substrate having an inlet end surface and an outlet end surface;

a catalytic material disposed on the substrate, wherein the catalytic material comprises platinum (Pt); and

a capture zone comprising a capture material,

wherein the capture material is disposed on the outlet end surface of the substrate and a plurality of channel walls within the substrate, wherein the capture zone has a mean length of ≤15 mm; and

wherein the capture material comprises a Pt-alloying material, wherein the Pt-alloying material comprises a metal or an oxide thereof selected from the group consisting of palladium (Pd); gold (Au); copper (Cu); a mixture of Pd and Au; a mixture of Pd and Cu; a mixture of Au and Cu; a mixture of Pd, Au and Cu; a bimetallic alloy of Pd and Au; a bimetallic alloy of Pd and Cu; a bimetallic alloy of Au and Cu; and a trimetallic alloy of Pd, Au and Cu.

2. An oxidation catalyst according to claim 1 , wherein the capture zone has a mean length of ≤10 mm.

3. An oxidation catalyst according to claim 1 , wherein the metal is selected from the group consisting of palladium (Pd), a mixture of Pd and Au, and a bimetallic alloy of Pd and Au.

4. An oxidation catalyst according to claim 1 , wherein the capture material comprises a refractory oxide.

5. An oxidation catalyst according to claim 4 , wherein the refractory oxide is selected from the group consisting of alumina, silica, titania, zirconia, ceria and a mixed or composite oxide thereof, wherein the mixed or composite oxide is selected from the group consisting of alumina, silica, titania, zirconia, ceria, silica-alumina, titania-alumina, zirconia-alumina, ceria-alumina, titania-silica, zirconia-silica, zirconia-titania, ceria-zirconia and alumina-magnesium oxide.

6. An oxidation catalyst according to claim 1 , wherein the catalytic material comprises platinum (Pt) disposed or supported on a support material.

7. An oxidation catalyst according to claim 1 , wherein the catalytic material comprises:

(i) platinum (Pt), and

(ii) at least one of palladium (Pd) and rhodium (Rh).

8. An oxidation catalyst according to claim 1 , wherein the catalytic material comprises Pt and Pd in a ratio by mass of Pt to Pd of >1:1.

9. An oxidation catalyst according to claim 1 , wherein the catalytic material comprises Pt and Rh in ratio by mass of Pt to Rh of >1:1.

10. An oxidation catalyst according to claim 1 , wherein the substrate is a flow-through monolith substrate.

11. An oxidation catalyst according to claim 1 , wherein the substrate is a filtering monolith substrate.

12. An oxidation catalyst according to claim 1 , which is a diesel oxidation catalyst (DOC), a catalysed soot filter (CSF), a NOx storage catalyst (NSC), a passive NOx adsorber (PNA), a diesel exotherm catalyst (DEC), a cold start concept catalyst or an ammonia slip catalyst (ASC).

13. An exhaust system for treating an exhaust gas produced by a compression ignition engine, wherein the exhaust system comprises an oxidation catalyst according to claim 1 , and an emissions control device.

14. An exhaust system according to claim 13 , wherein the emissions control device is a selective catalytic reduction (SCR) catalyst or a selective catalytic reduction filter catalyst.

15. A vehicle comprising a compression ignition engine and an exhaust system according to claim 13 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2016
From: CHIFFEY, ANDREW FRANCIS; MOREAU, FRANCIS; PHILLIPS, PAUL RICHARD
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 039093/0858 →
Priority Claims (1)
GB 1504658.4 · Mar 19, 2015 · national
Continuity (1)
Related Publication 20160273427A1 · Sep 22, 2016
Cited By (5)
US 12,296,319 US 12,318,760 US 12,343,714 US 12,629,662 US 12,714,990