IP Library Granted Patent US 10,271,879
Granted Patent B2
US 10,271,879 · App. 14/854,967 · Granted Apr 30, 2019

Surgical instrument and methods of use

Inventors: Jason M. May (Cordova, TN); Joshua W. Simpson (Collierville, TN); William Allan Rezach (Atoka, TN)
Assignee: Warsaw Orthopedic, Inc.
A61B17/7082A61B17/7077A61B17/8888
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Quick Facts
Patent No.
US 10,271,879
App. No.
14/854,967
Granted
Apr 30, 2019
Kind
B2
Abstract

A surgical instrument includes a member defining a longitudinal axis and including an engagement portion. The engagement portion includes at least one element engageable with an implant fastener. The at least one element includes a drive interface and an arcuate surface spaced from the drive interface. The arcuate surface includes at least one interference point engageable with the implant fastener. Implants, systems, constructs and methods are disclosed.

Claims (35)

1. A surgical instrument comprising:

a member defining a longitudinal axis and including an engagement portion, the engagement portion including at least one element engageable with an implant fastener, the at least one element including a drive edge and a trailing edge, the drive edge and the trailing edge defining a groove therebetween, the drive edge intersecting the trailing edge at a proximal tip of the groove,

wherein the groove includes a distal portion defined by a first section of the drive edge and a first section of the trailing edge and a proximal portion defined by a second section of the drive edge and a second section of the trailing edge,

wherein the first section of the drive edge, the first section of the trailing edge, and the second section of the drive edge each extend parallel to the longitudinal axis,

wherein the second section of the trailing edge is arcuately curved from the first section of the trailing edge to the proximal tip, and

wherein the second section of the trailing edge includes at least one interference point engageable with the implant fastener.

2. A surgical instrument as recited in claim 1 , wherein the member includes an elongated shaft extending between a first end and a second end, the second end including the engagement portion.

3. A surgical instrument as recited in claim 1 , wherein the at least one element includes a lobe.

4. A surgical instrument as recited in claim 1 , wherein the at least one element includes 12 lobes.

5. A surgical instrument as recited in claim 1 , wherein the at least one element includes a plurality of elements disposed circumferentially about the engagement portion.

6. A surgical instrument as recited in claim 5 , wherein at least one of the grooves includes a run-out including the arcuate surface.

7. A surgical instrument as recited in claim 1 , wherein the at least one element engages the implant fastener to resist and/or prevent toggle therebetween.

8. A surgical instrument as recited in claim 1 , wherein the engagement portion comprises splines.

9. A surgical instrument as recited in claim 1 , wherein the member extends along the longitudinal axis between a proximal end and a distal end having an end surface, distal end including an opening that extends into the end surface, the opening being coaxial with the longitudinal axis.

10. A surgical instrument as recited in claim 1 , wherein the engagement portion has a uniform diameter along an entire length of the engagement portion.

11. A surgical instrument as recited in claim 1 , wherein the distal portion has a uniform diameter along entire lengths of the first sections.

12. A surgical instrument as recited in claim 1 , wherein the proximal portion is tapered from the distal portion to the proximal tip.

13. A surgical instrument as recited in claim 1 , wherein the proximal portion is tapered from the distal portion to the proximal tip to form a flute run-out.

14. A surgical instrument as recited in claim 1 , wherein the at least one interference point is spaced apart from the proximal tip.

15. A surgical instrument as recited in claim 1 , wherein the member extends along the longitudinal axis between a proximal end and a distal end having an end surface, the groove comprising a distal opening extending through the end surface.

16. A surgical instrument as recited in claim 1 , further comprising the implant fastener, wherein the implant fastener includes an inner surface defining a socket configured for mating engagement with the engagement portion, the inner surface including a protrusion configured for disposal within the groove, the proximal tip being positioned outside of the socket when the protrusion is disposed within the groove.

17. A surgical instrument comprising:

a driver defining a longitudinal axis and including a self-retaining engagement portion, the engagement portion including a plurality of lobes defining grooves therebetween engageable with an implant fastener, each of the lobes including a drive edge and a trailing edge, the drive edge and the trailing edge defining a groove therebetween, the drive edge intersecting the trailing edge at a proximal tip of the groove,

wherein the groove includes a distal portion defined by a first section of the drive edge and a first section of the trailing edge and a proximal portion defined by a second section of the drive edge and a second section of the trailing edge,

wherein the first section of the drive edge, the first section of the trailing edge and the second section of the drive edge each extend parallel to the longitudinal axis,

wherein the second section of the trailing edge is arcuately curved from the first section of the trailing edge to the proximal tip, and

wherein the drive edges define maximum lengths of the lobes, the second section of the trailing edge including at least one interference point engageable with the implant fastener to resist and/or prevent toggle therebetween.

18. A surgical instrument as recited in claim 17 , wherein each of the grooves includes a run-out.

19. A surgical instrument as recited in claim 17 , wherein the lobes are disposed circumferentially about the engagement portion.

20. A surgical instrument comprising:

a member comprising a shaft defining a longitudinal axis, an end of the shaft including an engagement portion, the engagement portion including at least one element engageable with an implant fastener, the at least one element including a drive edge and a trailing edge, the drive edge and the trailing edge defining a groove therebetween, the drive edge intersecting the trailing edge at a proximal tip of the groove,

wherein the groove includes a distal portion defined by a first section of the drive edge and a first section of the trailing edge and a proximal portion defined by a second section of the drive edge and a second section of the trailing edge,

wherein the first section of the drive edge, the first section of the trailing edge and the second section of the drive edge each extend parallel to the longitudinal axis,

wherein the second section of the trailing edge is arcuately curved from the first section of the trailing edge to the proximal tip, and

wherein the engagement portion has a uniform diameter along an entire length of the engagement portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2015
From: MAY, JASON M; SIMPSON, JOSHUA W.; REZACH, WILLIAM ALAN
To: WARSAW ORTHOPEDIC, INC
Reel/Frame 036582/0088 →
Continuity (1)
Related Publication 20170071640A1 · Mar 16, 2017
Cited By (1)
US 12,310,603