Wind turbine components
A method of making a wind turbine component comprises providing a mold ( 7 ), placing a fibrous pre-form ( 60 ) in the mold ( 70 ), admitting resin into the mold and curing the resin. The method further comprises heating ( 58 ) the fibrous pre-form before placing the pre-form in the mold.
1. A method of making a wind turbine component, the method comprising:
providing a mould, the mould defining a half shell of a wind turbine blade;
providing a fibrous pre-form, the fibrous pre-form comprising multiple layers of dry glass fibre fabric attached together;
heating the fibrous pre-form outside of the mould to a heated state;
placing the fibrous pre-form in the mould while in the heated state;
admitting resin into the mould; and
curing the resin.
2. The method of claim 1 , further comprising:
heating the fibrous pre-form to a first temperature before placing the fibrous pre-form in the mould, and
admitting resin into the mould at a second temperature, wherein the first temperature is higher than the second temperature.
3. The method of claim 2 , wherein the first temperature is between 30° C. and 80° C.
4. The method of claim 1 , wherein heating the fibrous pre-form comprises arranging the fibrous pre-form in contact with one or more heating devices.
5. The method of claim 4 , comprising arranging the fibrous pre-form over a support.
6. The method of claim 5 , comprising arranging the or each heating device between the support and the fibrous pre-form.
7. The method of claim 5 , comprising arranging an insulating layer over the fibrous pre-form.
8. The method of claim 4 , wherein the or each heating device is a heating mat or heating blanket.
9. The method of claim 4 , comprising heating a plurality of fibrous pre-forms together.
10. The method of claim 9 , comprising stacking the plurality of fibrous pre-forms on a support.
11. The method of claim 10 , comprising arranging a heating device and/or an insulating layer between the fibrous pre-forms in the stack.
12. The method of claim 1 , comprising storing the fibrous pre-form in a heated state.
13. The method of claim 1 , comprising making and heating the fibrous pre-form simultaneously.
14. The method of claim 13 , comprising making the fibrous pre-form on a heated surface.
15. The method of claim 1 , wherein the wind turbine component is a wind turbine blade.
16. The method of claim 1 , wherein the multiple layers of dry glass fibre fabric are attached together by stitching or adhesive.
17. The method of claim 1 , further comprising:
heating the mould while the fibrous pre-form is placed in the mould.
18. A method of making a wind turbine rotor blade from a pair of half shells, the method comprising:
providing a mould, the mould defining a half shell of the wind turbine blade;
providing a support adjacent to the mould, the support including a heated surface supporting one or more fibrous pre-forms on the heated surface and an insulating layer over the one or more fibrous pre-forms, the or each fibrous pre-form comprising multiple layers of dry glass fibre fabric attached together;
heating the one or more fibrous pre-forms on the support to a heated state;
removing at least one of the one or more fibrous pre-forms from the support and placing the at least one fibrous pre-form in the mould while in the heated state;
admitting resin into the mould; and
curing the resin.
19. The method of claim 18 , wherein the one or more fibrous pre-forms include a plurality of pre-forms arranged in a stack and being supported by the support, wherein each pre-form includes an insulating layer overlying the pre-form.
20. A method of making a wind turbine rotor blade from a pair of half shells, the method comprising:
providing a mould, the mould defining a half shell of the wind turbine blade and having heaters for heating the mould;
providing a support adjacent to the mould, the support including a heated surface supporting one or more fibrous pre-forms on the heated surface, the or each fibrous pre-form comprising multiple layers of dry glass fibre fabric attached together;
heating the one or more fibrous pre-forms on the support to a first temperature;
removing at least one of the one or more fibrous pre-forms from the support and placing the at least one fibrous pre-form in the mould while in a heated state;
activating the heaters on the mould to maintain the at least one fibrous pre-form at or near the first temperature;
admitting resin into the mould at a second temperature, wherein the first temperature is higher than the second temperature; and
curing the resin.