IP Library Granted Patent US 10,384,404
Granted Patent B2
US 10,384,404 · App. 15/116,099 · Granted Aug 20, 2019

Wind turbine components

Inventors: Steve Wardropper (Hampshire, GB); Ryan Bacon (Yarmouth, GB)
Assignee: Vestas Wind Systems A/S
B29C70/42B29B13/023B29C70/44B29D99/0028F03D1/0675B29L2031/7504F05B2230/50F05B2240/21F05B2280/6003Y02E10/721Y02P70/523
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Quick Facts
Patent No.
US 10,384,404
App. No.
15/116,099
Granted
Aug 20, 2019
Kind
B2
Abstract

A method of making a wind turbine component comprises providing a mold ( 7 ), placing a fibrous pre-form ( 60 ) in the mold ( 70 ), admitting resin into the mold and curing the resin. The method further comprises heating ( 58 ) the fibrous pre-form before placing the pre-form in the mold.

Claims (42)

1. A method of making a wind turbine component, the method comprising:

providing a mould, the mould defining a half shell of a wind turbine blade;

providing a fibrous pre-form, the fibrous pre-form comprising multiple layers of dry glass fibre fabric attached together;

heating the fibrous pre-form outside of the mould to a heated state;

placing the fibrous pre-form in the mould while in the heated state;

admitting resin into the mould; and

curing the resin.

2. The method of claim 1 , further comprising:

heating the fibrous pre-form to a first temperature before placing the fibrous pre-form in the mould, and

admitting resin into the mould at a second temperature, wherein the first temperature is higher than the second temperature.

3. The method of claim 2 , wherein the first temperature is between 30° C. and 80° C.

4. The method of claim 1 , wherein heating the fibrous pre-form comprises arranging the fibrous pre-form in contact with one or more heating devices.

5. The method of claim 4 , comprising arranging the fibrous pre-form over a support.

6. The method of claim 5 , comprising arranging the or each heating device between the support and the fibrous pre-form.

7. The method of claim 5 , comprising arranging an insulating layer over the fibrous pre-form.

8. The method of claim 4 , wherein the or each heating device is a heating mat or heating blanket.

9. The method of claim 4 , comprising heating a plurality of fibrous pre-forms together.

10. The method of claim 9 , comprising stacking the plurality of fibrous pre-forms on a support.

11. The method of claim 10 , comprising arranging a heating device and/or an insulating layer between the fibrous pre-forms in the stack.

12. The method of claim 1 , comprising storing the fibrous pre-form in a heated state.

13. The method of claim 1 , comprising making and heating the fibrous pre-form simultaneously.

14. The method of claim 13 , comprising making the fibrous pre-form on a heated surface.

15. The method of claim 1 , wherein the wind turbine component is a wind turbine blade.

16. The method of claim 1 , wherein the multiple layers of dry glass fibre fabric are attached together by stitching or adhesive.

17. The method of claim 1 , further comprising:

heating the mould while the fibrous pre-form is placed in the mould.

18. A method of making a wind turbine rotor blade from a pair of half shells, the method comprising:

providing a mould, the mould defining a half shell of the wind turbine blade;

providing a support adjacent to the mould, the support including a heated surface supporting one or more fibrous pre-forms on the heated surface and an insulating layer over the one or more fibrous pre-forms, the or each fibrous pre-form comprising multiple layers of dry glass fibre fabric attached together;

heating the one or more fibrous pre-forms on the support to a heated state;

removing at least one of the one or more fibrous pre-forms from the support and placing the at least one fibrous pre-form in the mould while in the heated state;

admitting resin into the mould; and

curing the resin.

19. The method of claim 18 , wherein the one or more fibrous pre-forms include a plurality of pre-forms arranged in a stack and being supported by the support, wherein each pre-form includes an insulating layer overlying the pre-form.

20. A method of making a wind turbine rotor blade from a pair of half shells, the method comprising:

providing a mould, the mould defining a half shell of the wind turbine blade and having heaters for heating the mould;

providing a support adjacent to the mould, the support including a heated surface supporting one or more fibrous pre-forms on the heated surface, the or each fibrous pre-form comprising multiple layers of dry glass fibre fabric attached together;

heating the one or more fibrous pre-forms on the support to a first temperature;

removing at least one of the one or more fibrous pre-forms from the support and placing the at least one fibrous pre-form in the mould while in a heated state;

activating the heaters on the mould to maintain the at least one fibrous pre-form at or near the first temperature;

admitting resin into the mould at a second temperature, wherein the first temperature is higher than the second temperature; and

curing the resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2017
From: WARDROPPER, STEVE; BACON, RYAN
To: VESTAS WIND SYSTEMS A/S
Reel/Frame 041302/0387 →
Priority Claims (1)
GB 1401768.5 · Feb 3, 2014 · national
Continuity (1)
Related Publication 20170165924A1 · Jun 15, 2017