IP Library Granted Patent US 10,399,053
Granted Patent B2
US 10,399,053 · App. 15/593,189 · Granted Sep 3, 2019

Nanoporous metal-carbon composite

Inventors: Marcus A. Worsley (Hayward, CA); Joe H. Satcher, Jr. (Patterson, CA); Sergei Kucheyev (Oakland, CA); Supakit Charnvanichborikarn (Livermore, CA); Jeffrey D. Colvin (Pleasanton, CA); Thomas E. Felter (Livermore, CA); Sangil Kim (Pleasanton, CA); Matthew Merrill (Dublin, CA); Christine A. Orme (Oakland, CA)
Assignee: Lawrence Livermore National Security, LLC
B01J13/0091C01B31/022C01B31/0253C01B31/043C01B31/0438C01B31/0484C01B32/158C01B32/182C01B32/23C01P2006/10
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Quick Facts
Patent No.
US 10,399,053
App. No.
15/593,189
Granted
Sep 3, 2019
Kind
B2
Abstract

Described here is a metal-carbon composite, comprising (a) a porous three-dimensional scaffold comprising one or more of carbon nanotubes, graphene and graphene oxide, and (b) metal nanoparticles disposed on said porous scaffold, wherein the metal-carbon composite has a density of 1 g/cm 3 or less, and wherein the metal nanoparticles account for 1 wt. % or more of the metal-carbon composite. Also described are methods for making the metal-carbon composite.

Claims (20)

1. A method for making a metal-carbon composite, comprising (a) providing an aqueous mixture comprising (i) at least one of carbon nanotube and graphene oxide and (ii) at least one metal salt or metal nanowire; (b) freezing the mixture to obtain a cryo-composite; (c) drying the cryo-composite to obtain a dry composite; and (d) reducing the dry composite to obtain a metal-carbon composite comprising metal nanoparticles consisting essentially of elemental metal.

2. The method of claim 1 , wherein the metal salt or metal nanowire comprises a metal selected from the group consisting of Cu, Ag, Au, Pt, Pd, Co, Ni, W, Mo, Fe, and Ru.

3. The method of claim 1 , wherein the metal salt or metal nanowire comprises a metal selected from the group consisting of Cu, Ag, Au, and Pt.

4. The method of claim 1 , wherein the metal salt or metal nanowire is a copper or silver salt or a copper or silver nanowire.

5. The method of claim 1 , wherein step (d) comprises pyrolyzing the dry composite in a reducing environment, wherein the metal nanoparticles account for 5 wt. % or more of the metal-carbon composite, and wherein carbon and metal account for 90 at. % or more of the metal-carbon composite.

6. A method for making an aerogel, comprising (a) providing an aqueous mixture comprising (i) graphene oxide, (ii) at least one metal salt, and (iii) at least one catalyst; (b) curing the reaction mixture to produce a wet gel; (c) washing and drying the wet gel to obtain a metal-graphene oxide aerogel comprising a graphene oxide scaffold and metal nanoparticles consisting essentially of elemental metal.

7. The method of claim 6 , wherein the metal salt comprises a metal selected from the group consisting of Cu, Ag, Au, Pt, Pd, Co, Ni, W, Mo, Fe, and Ru.

8. The method of claim 6 , wherein the metal salt comprises a metal selected from the group consisting of Cu, Ag, Au, and Pt.

9. The method of claim 6 , wherein the metal salt is a gold salt.

10. The method of claim 6 , further comprising (d) reducing the metal-graphene oxide aerogel to produce a metal-graphene aerogel comprising a graphene scaffold, wherein carbon and metal account for 90 at. % or more of the metal-graphene aerogel.

11. The method of claim 6 , further comprising (e) removing the graphene oxide scaffold to obtain a metal aerogel, wherein metal accounts for 90 at. % or more of the metal aerogel.

12. A method for making a metal-carbon composite, comprising (a) providing an aqueous mixture comprising (i) at least one carbon nanotube, (ii) at least one metal nanoparticle, and (iii) at least one surfactant; (b) curing the reaction mixture to produce a wet gel; (c) washing and drying the wet gel to obtain a carbon nanotube-metal nanoparticle composite comprising metal nanoparticles consisting essentially of elemental metal.

13. The method of claim 12 , further comprising (d) reducing the carbon nanotube-metal nanoparticle composite to produce a metal-carbon composite, wherein the metal nanoparticles account for 5 wt. % or more of the metal-carbon composite, and wherein carbon and metal account for 90 at. % or more of the metal-carbon composite.

14. The method of claim 12 , wherein the metal nanoparticle comprises a metal selected from the group consisting of Cu, Ag, Au, Pt, Pd, Co, Ni, W, Mo, Fe, and Ru.

15. The method of claim 12 , wherein the metal nanoparticle comprises a metal selected from the group consisting of Cu, Ag, Au, and Pt.

16. The method of claim 12 , wherein the metal nanoparticle is a copper nanoparticle.

17. A method for making a metal-carbon composite, comprising (a) providing a carbon aerogel; (b) immersing said carbon aerogel in an aqueous metal salt solution; (c) freeze drying the carbon aerogel in a vacuum to obtain a metal salt-impregnated carbon aerogel; and (d) reducing the metal salt-impregnated carbon aerogel to obtain a metal-carbon composite comprising metal nanoparticles consisting essentially of elemental metal.

18. The method of claim 17 , wherein the metal salt comprises a metal selected from the group consisting of Cu, Ag, Au, Pt, Pd, Co, Ni, W, Mo, Fe, and Ru.

19. The method of claim 17 , wherein the metal salt comprises a metal selected from the group consisting of Cu, Ag, Au, and Pt.

20. The method of claim 17 , wherein the metal salt is a platinum salt or a copper salt.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jun 7, 2017
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 042637/0026 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2017
From: WORSLEY, MARCUS A.; SATCHER, JOE H., JR.; KUCHEYEV, SERGEI; CHARNVANICHBORIKARN, SUPAKIT; COLVIN, JEFFREY D.; FELTER, THOMAS E.; KIM, SANGIL; MERRILL, MATTHEW; ORME, CHRISTINE A.
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 042358/0815 →
Continuity (2)
Continuation 14485474 · Sep 12, 2014
Related Publication 20170312725A1 · Nov 2, 2017