IP Library Granted Patent US 10,407,903
Granted Patent B1
US 10,407,903 · App. 15/966,093 · Granted Sep 10, 2019

Purlin, roofing system, and method of building a roofing system

Inventor: David L. Smalley (Talking Rock, GA)
Assignee: Sustainable Solutions of North Georgia LLC
E04B5/10
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Quick Facts
Patent No.
US 10,407,903
App. No.
15/966,093
Granted
Sep 10, 2019
Kind
B1
Abstract

Concepts and technologies are disclosed herein for a purlin. The purlin can include a steel structure having a pair of outer flanges flaring away from a support surface for defining outer edges of the purlin. Connected to respective inner edges of the outer flanges along bent edges can be a pair of supports. The supports can be configured to engage a support surface and define a lower surface of the purlin. Connected to respective inner edges of the supports can be a pair of support webs that extend away from the support surface.

Claims (35)

1. A purlin having a length, the purlin consisting of:

a substantially planar top region that has the length and that comprises a first edge, a second edge, a bottom surface, and a top surface, wherein the top region further comprises a trough section comprising a curved surface that begins at the top surface, extends away from the top surface, and returns to the top surface along a radius about a center of the top region;

a first substantially planar support web that has the length and that extends away from the top surface and away from the center of the top region, the first substantially planar support web being joined to the first edge of the top region and ending at a first support, wherein an outside surface of the first substantially planar support web is arranged at a first angle that measures less than ninety degrees relative to the top surface, and wherein an inside surface of the first substantially planar support web is arranged at a second angle that measures greater than ninety degrees relative to the bottom surface;

a second substantially planar support web that has the length and that extends away from the top surface and away from the center of the top region, the second substantially planar support web being joined to the second edge of the top region and ending at a second support, wherein an outside surface of the second substantially planar support web is arranged at a third angle that measures less than ninety degrees relative to the top surface, and wherein an inside surface of the second substantially planar support web is arranged at a fourth angle that measures greater than ninety degrees relative to the bottom surface;

a first substantially planar outer flange that has the length and that is joined to the first support, the first substantially planar outer flange extending away from the center of the top region and extending toward the top surface of the top region and defining a first outer edge; and

a second substantially planar outer flange that has the length and that is joined to the second support, the second substantially planar outer flange extending away from the center of the top region and extending toward the top surface of the top region and defining a second outer edge.

2. The purlin of claim 1 , wherein the first angle and the third angle measures about sixty degrees, and wherein the second angle and the fourth angle measures about one hundred twenty degrees.

3. The purlin of claim 1 , wherein the radius comprises about nine hundredths of an inch.

4. The purlin of claim 3 , wherein the trough section has a maximum depth of about one quarter of an inch, measured from a bottom surface of the trough section to the top surface of the top region.

5. The purlin of claim 1 , wherein the purlin is formed from steel.

6. The purlin of claim 1 , wherein the first substantially planar outer flange extends away from the first support at a fifth angle that measures about one hundred twenty degrees relative to the first support.

7. The purlin of claim 6 , wherein the second substantially planar outer flange extends away from the second support at a sixth angle that measures about one hundred twenty degrees relative to the second support.

8. The purlin of claim 7 , wherein angles that measure about sixty degrees are formed between each of the substantially planar outer flanges and a surface that contacts the supports.

9. A purlin having a length, the purlin consisting of:

a top region that has the length and that comprises a first edge, a second edge, a bottom surface, and a top surface, wherein the top region further comprises a trough section comprising a curved surface that begins at the top surface, extends away from the top surface, and returns to the top surface along a radius about an axis that extends along the length;

a first substantially planar support web that has the length and that extends away from the top surface and away from the axis, the first substantially planar support web being joined to the first edge of the top region and ending at a first support, wherein an outside surface of the first substantially planar support web is arranged at a first angle relative to the top surface, and wherein an inside surface of the first substantially planar support web is arranged at a second angle relative to the bottom surface;

a second substantially planar support web that has the length and that extends away from the top surface and away from the axis, the second substantially planar support web being joined to the second edge of the top region and ending at a second support, wherein an outside surface of the second substantially planar support web is arranged at a third angle relative to the top surface, and wherein an inside surface of the second substantially planar support web is arranged at a fourth angle relative to the bottom surface;

a first substantially planar outer flange that has the length and that is joined to the first support, the first substantially planar outer flange extending away from the axis and extending toward the top surface of the top region and defining a first outer edge; and

a second substantially planar outer flange that has the length and that is joined to the second support, the second substantially planar outer flange extending away from the axis and extending toward the top surface of the top region and defining a second outer edge.

10. The purlin of claim 9 , wherein the first angle and the third angle measures about sixty degrees, and wherein the second angle and the fourth angle measures about one hundred twenty degrees.

11. The purlin of claim 9 , wherein the purlin is formed from steel.

12. The purlin of claim 9 , wherein the first substantially planar outer flange extends away from the first support at a fifth angle that measures about one hundred twenty degrees relative to the first support.

13. The purlin of claim 12 , wherein the second substantially planar outer flange extends away from the second support at a sixth angle that measures about one hundred twenty degrees relative to the second support.

14. The purlin of claim 13 , wherein angles that measure about sixty degrees are formed between each of the substantially planar outer flanges and a surface that contacts the supports.

15. A purlin having a length, the purlin consisting of:

a top region having the length, the top region comprising a first edge, a second edge, a bottom surface, and a top surface, wherein the top region further comprises a curved surface that begins at the top surface, extends away from the top surface, and returns to the top surface along a radius about an axis that extends along the length;

a first substantially planar support web that has the length and that extends away from the top surface and away from the axis, the first substantially planar support web being joined to the first edge of the top region and ending at a first support, wherein an outside surface of the first substantially planar support web is arranged at a first angle relative to the top surface, and wherein an inside surface of the first substantially planar support web is arranged at a second angle relative to the bottom surface;

a second substantially planar support web that has the length and that extends away from the top surface and away from the axis, the second substantially planar support web being joined to the second edge of the top region and ending at a second support, wherein an outside surface of the second substantially planar support web is arranged at a third angle relative to the top surface, and wherein an inside surface of the second substantially planar support web is arranged at a fourth angle relative to the bottom surface;

a first substantially planar outer flange that has the length and that is joined to the first support, the first substantially planar outer flange extending away from the axis and extending toward the top surface of the top region and defining a first outer edge; and

a second substantially planar outer flange that has the length and that is joined to the second support, the second substantially planar outer flange extending away from the axis and extending toward the top surface of the top region and defining a second outer edge.

16. The purlin of claim 15 , wherein the first angle and the third angle measures about sixty degrees, and wherein the second angle and the fourth angle measures about one hundred twenty degrees.

17. The purlin of claim 15 , wherein the purlin is formed from steel.

18. The purlin of claim 15 , wherein the first substantially planar outer flange extends away from the first support at a fifth angle that measures about one hundred twenty degrees relative to the first support.

19. The purlin of claim 18 , wherein the second substantially planar outer flange extends away from the second support at a sixth angle that measures about one hundred twenty degrees relative to the second support.

20. The purlin of claim 19 , wherein angles that measure about sixty degrees are formed between each of the substantially planar outer flanges and a surface that contacts the supports.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2020
From: SUSTAINABLE SOLUTIONS OF NORTH GEORGIA LLC
To: SUSTAINABLE BUILDING SOLUTIONS OF NORTH FLORIDA, LLC
Reel/Frame 054271/0248 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2020
From: SUSTAINABLE SOLUTIONS OF NORTH GEORGIA LLC
To: SUSTAINABLE SOLUTIONS OF NORTH FLORIDA, LLC
Reel/Frame 053612/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2018
From: SMALLEY, DAVID L.
To: SUSTAINABLE SOLUTIONS OF NORTH GEORGIA LLC
Reel/Frame 045668/0440 →
Continuity (3)
Continuation 13596506 · Aug 28, 2012
Provisional Application 61535484 · Sep 16, 2011
Provisional Application 61529986 · Sep 1, 2011
Cited By (2)
US 12,503,855 US 12,595,658