IP Library Granted Patent US 10,408,968
Granted Patent B2
US 10,408,968 · App. 14/914,560 · Granted Sep 10, 2019

Field emission ion source neutron generator

Inventors: Juan Navarro-Sorroche (Plano, TX); Weijun Guo (Houston, TX)
Assignee: HALLIBURTON ENERGY SERVICES, INC.
G01V5/10G21G4/02H05H3/06
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Quick Facts
Patent No.
US 10,408,968
App. No.
14/914,560
Granted
Sep 10, 2019
Kind
B2
Abstract

A well logging tool includes a neutron generator having an ion source cathode comprising a nano-structure field emission (FE) array for producing a charged particle current routed through an ionizable gas, thus generating ions by electron impact ionization of the gas. The nanostructures can be provided by bundles of silicon nanotips grown on a substrate. The FE array can be provided on an axially facing substrate located co-axially in an elongate housing, with the charged particle current directed from the centrally located FE array to a co-axial annular anode and having axial and radial directional components.

Claims (39)

1. A neutron generator comprising:

a housing defining an ion source chamber containing an ionizable gas;

an anode in the ion source chamber, wherein the anode is radially offset from a longitudinal axis of the ion source chamber; and

a field emitter device comprising a field emitter array and an embedded extraction grid, the field emitter array comprising a plurality of field electron emitters, the field electron emitters comprising a plurality of nanotips, the embedded extraction grid comprising a plurality of openings corresponding to positions of the plurality of nanotips and each nanotip extending beyond a surface of the extraction grid thru a corresponding opening of the plurality of openings, the embedded extraction grid configured to control electron emissions by the field electron emitters based at least in part on a voltage applied to the embedded extraction grid; and

wherein the neutron generator is configured so that a flow of electrons produced by the field electron emitters is routed through the ionizable gas to produce ions independent of a magnetic field from a magnet, and

wherein the field emitter array is configured to supply the flow electrons large enough to enable sub-microsecond ignition of the ionizable gas.

2. The neutron generator of claim 1 , wherein each nanotip comprising an elongate filament which is aligned with the longitudinal axis of the ion source chamber.

3. The neutron generator of claim 1 , wherein the housing is elongate.

4. The neutron generator of claim 1 , further comprising a substrate with a substrate surface that is perpendicular to the longitudinal axis-of the ion source chamber, wherein the field emitter array is attached to the substrate.

5. The neutron generator of claim 1 , wherein the anode comprises an annular anode element that is co-axial with the longitudinal axis of the ion source chamber.

6. The neutron generator of claim 4 , wherein the substrate surface is substantially circular.

7. The neutron generator of claim 1 , further comprising a control arrangement to apply an ion source voltage pulse between a field emitter array substrate and the anode to accelerate emitted electrons in a radial path toward the anode and ionize the ionizable gas by electron impact.

8. The neutron generator of claim 7 , wherein the ion source voltage pulse has an amplitude of 500 V or less.

9. The neutron generator of claim 8 , wherein a turn-on/turn-off delay for an ion source comprising the field emitter array and the anode is less than 1 μs.

10. The neutron generator of claim 1 , wherein the electron current is greater than or equal to 1 A/cm 2 .

11. The neutron generator of claim 1 , wherein the field electron emitters comprise multiple nanotips each having a length between 0.2 and 100 nanometers and wherein the field electron emitters have a nanotip density between 10,000 and 1,000,000 nanotips per square centimeter.

12. The neutron generator of claim 1 , further comprising:

a target rod; and

a frustoconical insulator extending between the ion source chamber and the target rod.

13. A method comprising:

lowering a neutron generator into a borehole, wherein the neutron generator comprises a housing that defines an ion source chamber, and wherein the neutron generator further comprises a field emitter device comprising a field emitter array and an embedded extraction grid inside of the housing, the field emitter array comprising a plurality of field electron emitters, the field electron emitters comprising a plurality of nanotips, the embedded extraction grid comprising a plurality of openings corresponding to positions of the plurality of nanotips and each nanotip extending beyond a surface of the extraction grid thru a corresponding opening of the plurality of openings, the embedded extraction grid configured to control electron emissions by the field electron emitters based at least in part on a voltage applied to the embedded extraction grid;

delivering an ionizable gas to the ion source chamber;

applying an ion source voltage pulse between the field emitter array and an anode in the ion source chamber, wherein the anode is radially offset from a longitudinal axis of the ion source chamber; and

producing an electric field that attracts electrons emitted from the field emitter array towards the anode through the ionizable gas independent of a magnetic field from a magnet, wherein the electrons emitted from the field emitter array provide sub-microsecond ignition of the ionizable gas.

14. The method of claim 13 , wherein the ion source voltage pulse has an amplitude of 500 V or less.

15. The method of claim 13 , wherein a turn-on/turn-off delay for ionization of the ionizable gas in the ion source chamber is less than 1 μs.

16. An apparatus comprising:

a body; and

a neutron generator housed by the body, wherein the neutron generator comprises,

a housing that defines an ion source chamber containing an ionizable gas;

an anode in the ion source chamber, wherein the anode is radially offset from a longitudinal axis of the ion source chamber; and

a field emitter device comprising a field emitter array and an embedded extraction grid, the field emitter array comprising a plurality of field electron emitters, the field electron emitters comprising a plurality of nanotips, the embedded extraction grid comprising a plurality of openings corresponding to positions of the plurality of nanotips and each nanotip extending beyond a surface of the extraction grid thru a corresponding opening of the plurality of openings, the embedded extraction grid configured to control electron emissions by the field electron emitters based at least in part on a voltage applied to the embedded extraction grid;

wherein an electron current produced by the field electron emitters is routed through the ionizable gas independent of a magnetic field from a magnet, and

wherein the field emitter array is configured to supply a flow of electrons extracted by the embedded extraction grid that is large enough to enable sub-microsecond ignition of the ionizable gas.

17. The apparatus of claim 16 , further comprising a substrate with a substrate surface that is perpendicular to the longitudinal axis of the housing, wherein the field emitter array is attached to the substrate.

18. The apparatus of claim 16 , wherein the anode comprises an annular anode element that is co-axial with the longitudinal axis of the housing.

19. The apparatus of claim 16 , wherein each nanotip comprising an elongate filament which is aligned with the longitudinal axis of the housing.

20. The apparatus of claim 16 , further comprising a control arrangement to apply an ion source voltage pulse between the field emitter array and the anode.

21. The apparatus of claim 16 , wherein the field electron emitters comprise multiple nanotips each having a length between 0.2 and 100 nanometers and wherein the field electron emitters have a nanotip density between 10,000 and 1,000,000 nanotips per square centimeter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2016
From: NAVARRO-SORROCHE, JUAN; GUO, WEIJUN
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 037832/0730 →
Continuity (1)
Related Publication 20160216400A1 · Jul 28, 2016