IP Library Granted Patent US 10,415,399
Granted Patent B2
US 10,415,399 · App. 15/691,498 · Granted Sep 17, 2019

Composite stator with integral platforms for gas turbine engines

Inventors: Michael G. Ducharme (Rocky Hill, CT); Farruqh Shahab (Rockville, CT)
Assignee: United Technologies Corporation
F01D5/282B29D99/0025C04B35/80F01D5/147F01D5/225F01D9/041F01D11/008B29L2031/08C04B2235/5248C04B2235/5252C04B2235/94F05D2240/12F05D2300/224F05D2300/603F05D2300/6034
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Quick Facts
Patent No.
US 10,415,399
App. No.
15/691,498
Granted
Sep 17, 2019
Kind
B2
Abstract

A composite fiber stator ring for a gas turbine engine compressor includes a plurality of composite fiber vane structures. Each of the composite fiber vane structures includes a plurality of fiber plies. All of the fiber plies flow in a single direction at each joint of the corresponding composite fiber vane structure. The plurality of composite fiber vane structures are arranged circumferentially in a ring.

Claims (46)

1. A gas turbine engine comprising:

a compressor section having a plurality of stages;

a combustor section fluidly connected to the compressor section via a primary flowpath;

a turbine section fluidly connected to the combustor section via the primary flowpath; and

at least one of said stages including a plurality of composite fiber vane structures, each of said composite fiber vane structures comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure.

2. The gas turbine engine of claim 1 , wherein each of said composite fiber vane structures comprises an outer diameter platform including a fastenerless connection feature.

3. The gas turbine engine of claim 1 , wherein each of said composite fiber vane structures includes a stator vane connecting an inner diameter platform to an outer diameter platform.

4. The gas turbine engine of claim 3 , wherein each of said composite fiber vane structures further includes a second vane connecting the inner diameter platform to the outer diameter platform.

5. A gas turbine engine comprising:

a compressor section having a plurality of stages;

a combustor section fluidly connected to the compressor section via a primary flowpath;

a turbine section fluidly connected to the combustor section via the primary flowpath;

at least one of said stages including a plurality of composite fiber vane structures, each of said composite fiber vane structures comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure;

each of said composite fiber vane structures includes a stator vane connecting an inner diameter platform to an outer diameter platform and a second vane connecting the inner diameter platform to the outer diameter platform; and

wherein said at least one of said at least one stages further includes a plurality of outer spacer platforms and an outer diameter of said at least one of said at least one stages is configured as an alternating set of said outer diameter platforms and said outer spacer platforms.

6. A gas turbine engine comprising:

a compressor section having a plurality of stages;

a combustor section fluidly connected to the compressor section via a primary flowpath;

a turbine section fluidly connected to the combustor section via the primary flowpath;

at least one of said stages including a plurality of composite fiber vane structures, each of said composite fiber vane structures comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure;

each of said composite fiber vane structures includes a stator vane connecting an inner diameter platform to an outer diameter platform and a second vane connecting the inner diameter platform to the outer diameter platform; and

wherein said at least one of said at least one stages further includes a plurality of inner diameter spacer platforms and an inner diameter of said at least one of said at least one stages is configured as an alternating set of said inner diameter platforms and said inner diameter spacer platforms.

7. The gas turbine engine of claim 3 , wherein each of said inner diameter platforms includes a seal carrying feature.

8. The gas turbine engine of claim 1 , wherein the plurality of fiber plies consists of structural fiber plies.

9. The gas turbine engine of claim 1 , wherein the fiber plies comprise carbon fiber plies.

10. The gas turbine engine of claim 1 , wherein each of said plurality of stages is comprised of the plurality of composite fiber vane structures.

11. A composite fiber stator ring for a gas turbine engine compressor, comprising:

a plurality of composite fiber vane structures, each of said composite fiber vane structures comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure; and

said plurality of composite fiber vane structures arranged circumferentially in a ring.

12. The composite fiber stator ring of claim 11 , wherein the plurality of fiber plies consist of structural fiber plies.

13. A composite fiber stator ring for a gas turbine engine compressor, comprising:

a plurality of composite fiber vane structures, each of said composite fiber vane structures comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure;

said plurality of composite fiber vane structures arranged circumferentially in a ring; and

a plurality of outer diameter spacer platforms and a plurality of inner diameter spacer platforms, wherein each of said composite fiber vane structures is circumferentially adjacent to two outer diameter spacer platforms and two inner diameter spacer platforms.

14. A composite fiber stator ring for a gas turbine engine compressor, comprising:

a plurality of composite fiber vane structures, each of said composite fiber vane structures being a composite fiber vane doublet and comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure;

said plurality of composite fiber vane structures arranged circumferentially in a ring.

15. A composite fiber stator ring for a gas turbine engine compressor, comprising:

a plurality of composite fiber vane structures, each of said composite fiber vane structures being a singlet and comprising a plurality of fiber plies, all of said fiber plies flowing in a single direction at each joint of the corresponding composite fiber vane structure;

said plurality of composite fiber vane structures arranged circumferentially in a ring.

16. The composite fiber stator ring of claim 11 , wherein the fiber plies comprise carbon fiber plies.

17. The composite fiber stator ring of claim 11 , wherein each composite fiber vane structure is retained in the composite fiber stator ring via a fastenerless connection feature.

18. The composite fiber stator ring of claim 17 , wherein the fastenerless connection feature is a component of an outer diameter platform of each of said composite fiber vane structures.

19. The composite fiber vane stator ring of claim 11 , wherein an inner diameter of said composite fiber vane structure is configured to carry an inner diameter seal.

20. A method for constructing a composite stator vane structure for a gas turbine engine compressor comprising;

flowing a plurality of carbon fiber plies in a single direction at each joint between at least one vane and corresponding inner and outer diameter platforms such that each fiber plie in the plurality of fiber plies is a structural fiber plie.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2017
From: DUCHARME, MICHAEL G.; SHAHAB, FARRUQH
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 043452/0477 →
Continuity (1)
Related Publication 20190063233A1 · Feb 28, 2019
Cited By (2)
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