IP Library Granted Patent US 10,429,749
Granted Patent B2
US 10,429,749 · App. 15/760,629 · Granted Oct 1, 2019

Method of reducing effects of reticle heating and/or cooling in a lithographic process

Inventors: Nick Kant (Utrecht, NL); Mark Jan Hendrik Luttikhof (Eindhoven, NL)
Assignee: ASML Netherlands B.V.
G03F7/70875G03F7/705G03F7/70516G03F7/70783
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Quick Facts
Patent No.
US 10,429,749
App. No.
15/760,629
Granted
Oct 1, 2019
Kind
B2
Abstract

A method of reducing effects of reticle heating and/or cooling in a lithographic process, the method including calibrating a linear time invariant reticle heating model using a system identification method; predicting distortions of the reticle using the reticle heating model and inputs in the lithographic process; and calculating and applying a correction in the lithographic process on the basis of the predicted distortions of the reticle.

Claims (41)

1. A method of reducing effects of heating and/or cooling of a reticle in a lithographic process, the method comprising:

calibrating a linear time invariant reticle heating model;

predicting distortions of the reticle in a lithographic apparatus using the reticle heating model and inputs in the lithographic process; and

calculating and applying a correction in the lithographic process on the basis of the predicted distortions of the reticle,

wherein the distortion is expressed in one or more overlay parameters and/or one or more mode shapes.

2. The method of claim 1 , wherein calibrating the reticle heating model comprises using data on inputs in the lithographic process and distortions of the reticle.

3. The method of claim 1 , wherein the inputs in the lithographic process comprise a dose of radiation supplied by a radiation source and/or a transmission of an object used in the lithographic process.

4. The method of claim 1 , wherein the inputs in the lithographic process comprise a cooling dose supplied by an adaptive reticle cooling system.

5. The method of claim 1 , wherein the reticle heating model is a state space model.

6. The method of claim 5 , wherein the calibrating uses measurement data, process data, or data obtained from another reticle heating model.

7. The method of claim 1 , wherein the reticle heating model is calibrated for a single reticle and/or for a specific type or group of reticles having a substantially corresponding behavior.

8. The method of claim 1 , wherein the reticle heating model is used to calculate an observer.

9. The method of claim 1 , wherein the correction is applied between subsequent projections with the same reticle.

10. The method of claim 1 , wherein the correction is a correction of an alignment of a substrate with respect to the reticle to improve imaging performance in the lithographic process.

11. The method of claim 1 , wherein the reticle heating model comprises one or more mode shapes describing a relationship between inputs and distortions resulting from the inputs.

12. A non-transitory computer readable medium comprising computer readable instructions configured to cause a processor system to at least:

calibrate a linear time invariant reticle heating model;

predict distortions of a reticle in a lithographic apparatus using the reticle heating model and inputs in a lithographic process; and

calculate and apply a correction in the lithographic process on the basis of the predicted distortions of the reticle,

wherein the distortion is expressed in one or more overlay parameters and/or one or more mode shapes.

13. The computer readable medium of claim 12 , wherein the reticle heating model comprises one or more mode shapes describing a relationship between inputs and distortions resulting from the inputs.

14. A lithographic apparatus comprising:

an illumination system configured to condition a radiation beam;

a support constructed to support a reticle, the reticle being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam;

a projection system configured to project the patterned radiation beam onto a target portion of a substrate; and

a control system arranged to reduce effects of heating and/or cooling of a reticle in a lithographic process, the control system configured to at least:

calibrate a linear time invariant reticle heating model;

predict distortions of the reticle using the reticle heating model and inputs in the lithographic process; and

calculate and apply a correction in the lithographic process on the basis of the predicted distortions of the reticle,

wherein the distortion is expressed in one or more overlay parameters and/or one or more mode shapes.

15. The apparatus of claim 14 , wherein the reticle heating model is a state space model.

16. The apparatus of claim 14 , wherein the reticle heating model is used to calculate an observer.

17. The apparatus of claim 14 , wherein the reticle heating model comprises one or more mode shapes describing a relationship between inputs and distortions resulting from the inputs.

18. A device manufacturing method using a lithographic process, the device manufacturing method comprising:

patterning a projection beam with a pattern in its cross-section using a reticle;

projecting the patterned beam of radiation onto a target portion of a substrate using a projection system; calibrating a linear time invariant reticle heating model;

predicting distortions of the reticle using the reticle heating model and inputs in the device manufacturing method; and

calculating and applying a correction in the device manufacturing method on the basis of the predicted distortions of the reticle,

wherein the distortion is expressed in one or more overlay parameters and/or one or more mode shapes.

19. The method of claim 18 , wherein the reticle heating model is a state space model.

20. The method of claim 18 , wherein the reticle heating model is used to calculate an observer.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: VANROOSE, NICO; KANT, NICK; BASELMANS, JOHANNES JACOBUS MATHEUS
To: ASML NETHERLANDS B.V.
Reel/Frame 045499/0252 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: KANT, NICK; VANROOSE, NICO; BASELMANS, JOHANNES JACOBUS MATHEUS
To: ASML NETHERLANDS B.V.
Reel/Frame 045499/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: KANT, NICK
To: ASML NETHERLANDS B.V.
Reel/Frame 045499/0277 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2018
From: KANT, NICK; LUTTIKHOF, MARK JAN HENDRIK
To: ASML NETHERLANDS B.V.
Reel/Frame 045499/0288 →
Priority Claims (3)
EP 15186673 · Sep 24, 2015 · regional
EP 15196964 · Nov 30, 2015 · regional
EP 16170061 · May 18, 2016 · regional
Continuity (1)
Related Publication 20180259859A1 · Sep 13, 2018
Cited By (3)
US 12,216,072 US 12,607,584 US 12,663,725