Gas pressure forming method of ellipsoidal shells based on current self-resistance heating
The present invention discloses a gas pressure forming method of an ellipsoid. The formability of a closed polyhedral shell including polar plates, ellipsoidal side flap plates, and welded joints is improved, and the closed polyhedral shell is pressurized into an ellipsoid by using compressed gas under a heating condition, specifically comprising: assembling and welding two polar plates and ellipsoidal side flap plates into a closed polyhedral shell; disposing an electrode on the closed polyhedral shell, energizing and heating to a preset temperature, and then inflating compressed gas into the shell; deforming the closed polyhedral shell under the action of internal gas pressure, stopping inflating gas until a desired curvature shell is obtained, discharging gas, and removing the electrode to obtain a formed ellipsoid.
1. A gas pressure forming method of an ellipsoid, wherein the formability of a closed polyhedral shell comprising polar plates, ellipsoidal side flap plates, and welded joints is improved, and the closed polyhedral shell is pressurized into an ellipsoid by using compressed gas under a heating condition, and the method specifically comprises:
step 1, obtaining two polar plates and a plurality of ellipsoidal side flap plates according to a preset axial ratio;
step 2, assembling and welding the polar plates and the ellipsoidal side flap plates to form a closed polyhedral shell;
step 3, disposing an electrode on the closed polyhedral shell to form a closed current loop, and energizing and heating the closed polyhedral shell to a preset forming temperature;
step 4, inflating compressed gas into the heated closed polyhedral shell; and
step 5, detecting a curvature change of the closed polyhedral shell after the compressed gas is inflated, and stopping inflating the compressed gas when a curvature value of the closed polyhedral shell reaches a preset curvature value, discharging the gas inside the closed polyhedral shell, and removing the electrode to obtain a formed ellipsoid.
2. The gas pressure forming method of an ellipsoid according to claim 1 , wherein in step 2, the welding mode is one of friction stir welding, arc welding, and laser welding.
3. The gas pressure forming method of an ellipsoid according to claim 1 , wherein the method of disposing an electrode on the closed polyhedral shell in step 3 specifically comprises: disposing a first electrode and a second electrode on the two polar plates of the closed polyhedral shell, respectively.
4. The gas pressure forming method of an ellipsoid according to claim 1 , wherein the method of disposing an electrode on the closed polyhedral shell in step 3 specifically comprises: disposing a first electrode and a second electrode on the two electrode plates of the closed polyhedral shell, respectively; and disposing a third electrode on an equatorial zone of the closed polyhedral shell.
5. The gas pressure forming method of an ellipsoid according to claim 1 , wherein the preset forming temperature is 200-500° C.
6. The gas pressure forming method of an ellipsoid according to claim 1 , wherein the compressed gas is one of air, nitrogen, and argon, and the pressure intensity of the compressed gas is less than 5 MPa.
7. The gas pressure forming method of an ellipsoid according to claim 1 , wherein the preset axial ratio is 0.5-5.
8. The gas pressure forming method of an ellipsoid according to claim 1 , wherein the polar plates and the ellipsoidal side flap plates are made of one of 2000-series, 5000-series, 6000-series, 7000-series, and 8000-series aluminum alloys; and the thicknesses of the polar plate and the ellipsoidal side flap plates are less than 30 mm.