Advanced device for welding training, based on augmented reality simulation, which can be updated remotely
Advanced device for the welding training based on simulation with Augmented reality and with remote updates that allows the simulation of: all the industrial welding types—electrode stick (SMAW), MIG/MAG (GMAW, FCAW) and TIG (GTAW)—; all the materials; all the joint types and, also all the welding positions (1Fa 4F, 1G a 6G, 6GR, etc.). It offers an accurate simulation of a real welding equipment thanks to the use of the Augmented Reality technology, which allows the interaction between different elements in several layers. All this is implemented by a monitoring and student evaluating system that allows the teacher to control remotely what is happening in the classroom in real time and without the necessity of being physically present in the training.
1. A system, comprising:
a welding mask including a set of confocal cameras operably coupled to video glasses, the video glasses configured to display, to a wearer of the welding mask during use, a three-dimensional mixed-reality setting including real images captured by the set of confocal cameras and at least one virtual element;
a workpiece including a marker disposed on a surface thereof, the marker having a first predetermined pattern; and
a welding torch including a removable tip having a second predetermined pattern, the removable tip replaceable with at least one further tip from a set of tips each having an associated pattern different from the second predetermined pattern,
the set of confocal cameras configured to search for the first predetermined pattern and the second predetermined pattern and, after identifying the first predetermined pattern and the second predetermined pattern, the welding mask is configured to permit interaction between the workpiece, the welding torch, and the at least one virtual element within the mixed-reality setting,
the first predetermined pattern distinguishable from the workpiece by the set of confocal cameras due to a color difference.
2. The system of claim 1 , wherein the first predetermined pattern includes a two-dimensional barcode.
3. The system of claim 1 , wherein the first predetermined pattern includes a plurality of light-emitting diodes (LEDs).
4. An apparatus comprising:
an augmented reality welding mask including a memory and a processor operatively coupled to the memory, the processor configured to:
generate a plurality of virtual elements for presentation to a wearer of the augmented reality welding mask; and
generate a representation of an interaction between at least one virtual element from the plurality of virtual elements and a welding torch in response to detection, by a camera operably coupled to the processor, of a marker disposed on a replaceable tip of the welding torch, the replaceable tip interchangeable with each tip from a plurality of further tips each having an associated marker disposed thereon,
the detection based at least in part on a color difference associated with the marker, the marker disposed on a portion of the replaceable tip of the welding torch that is not part of the interaction between the at least one virtual element and the welding torch.
5. The apparatus of claim 4 , wherein the welding torch is a first non-virtual object, the processor further configured to generate a virtual representation of an interaction between the first non-virtual object and a second non-virtual object.
6. The apparatus of claim 4 , wherein the welding torch is a first non-virtual object and the marker is a first marker, the processor further configured to generate a representation of an interaction between the at least one virtual element from the plurality of virtual elements, the first non-virtual object, and a second non-virtual object in response to detection, by the camera, of the first marker and a second marker disposed on the second non-virtual object.
7. An apparatus, comprising:
a welding mask including a set of confocal cameras operably coupled to video glasses, the video glasses configured to display, to a wearer of the welding mask during use, a three-dimensional mixed-reality setting including real images captured by the set of confocal cameras and at least one virtual element, the set of confocal cameras configured to recognize:
a first marker having a first predetermined pattern disposed on a removable tip of a welding torch, the removable tip replaceable with each tip from a set of further tips each having an associated pattern different from the first predetermined pattern; and
a second marker having a second predetermined pattern associated with a workpiece, and the welding mask configured to permit interaction between the welding torch, the workpiece and the at least one virtual element within the three-dimensional mixed-reality setting in response to the first predetermined pattern and the second predetermined pattern being recognized.
8. The apparatus of claim 7 , wherein the at least one virtual element further comprises a plurality of virtual elements occupying a plurality of virtual image layers.
9. The apparatus of claim 7 , wherein the welding mask further includes a control system configured to monitor actions of the wearer during use.
10. The apparatus of claim 7 , wherein the second predetermined pattern is disposed on the workpiece, and distinguishable from the workpiece by the set of confocal cameras due to a color difference.
11. The apparatus of claim 7 , wherein the welding mask is configured to simulate at least one of: shielded metal arc welding (SMAW), metal inert gas (MIG) welding, metal active gas (MAG) welding, gas metal arc welding (GMAW), flux-cored arc welding (FCAW), tungsten inert gas (TIG) welding or gas tungsten arc welding (GTAW).
12. The apparatus of claim 7 , wherein the welding mask is further configured to display a simulated welding joint to the wearer during use.
13. The system of claim 1 , wherein the workpiece includes plastic, and the three-dimensional mixed-reality setting includes a metallic virtual image of the workpiece.