IP Library Granted Patent US 10,465,652
Granted Patent B2
US 10,465,652 · App. 15/415,961 · Granted Nov 5, 2019

Vortex generators for wind turbine rotor blades having noise-reducing features

Inventors: Drew Adam Wetzel (Easley, SC); Kevin Wayne Kinzie (Moore, SC); Jonathan Glenn Luedke (Simpsonville, SC); Andreas Herrig (Garching bei Munchen, DE); Benoit Philippe Petitjean (Moosburg, DE)
Assignee: General Electric Company
F03D1/0633F03D1/0675F05B2240/221F05B2240/30F05B2240/32F05B2250/121F05B2250/184F05B2260/96Y02E10/721
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Quick Facts
Patent No.
US 10,465,652
App. No.
15/415,961
Granted
Nov 5, 2019
Kind
B2
Abstract

Vortex generators for wind turbine rotor blades having noise-reducing features are mounted within a laminar flow region on either the pressure side or the suction side of the rotor blade and have a base portion with at least one airflow modifying element extending therefrom. The base portion has a leading edge and a trailing edge extending in a first direction. Further, the base portion includes one or more edge features formed within either or both of the leading or trailing edges. Moreover, the edge features are non-parallel with respect to the first direction so as to reduce laminar boundary layer instability noise.

Claims (26)

1. A rotor blade assembly for a wind turbine, comprising:

a rotor blade having surfaces defining a pressure side, a suction side, a leading edge, and a trailing edge extending between a blade tip and a blade root; and,

at least one blade add-on component mounted in a laminar flow region on at least one of the pressure side or the suction side of the rotor blade, the laminar flow region encompassing areas of the rotor blade where laminar airflow transitions to turbulent airflow, the blade add-on component comprising a base portion having a leading edge and a trailing edge, extending in a first direction,

wherein the base portion comprises one or more edge indentions formed into at least one of the leading edge or the trailing edge of the base and terminating before an edge of at least one airflow modifying element, the one or more edge indentions being non-parallel with respect to the first direction so as to reduce laminar boundary layer instability noise; wherein one or more edge indentions is chamfered towards at least one of the pressure side or the suction side of the rotor blade.

2. A rotor blade assembly for a wind turbine, comprising:

a rotor blade having surfaces defining a pressure side, a suction side, a leading edge, and a trailing edge extending between a blade tip and a blade root; and,

at least one vortex generator mounted in a laminar flow region on at least one of the pressure side or the suction side of the rotor blade, the laminar flow region encompassing areas of the rotor blade where laminar airflow transitions to turbulent airflow, the vortex generator comprising a base portion and at least one airflow modifying element extending from the base portion, the base portion having a leading edge and a trailing edge extending in a first direction,

wherein the base portion comprises one or more edge indentions formed into at least one of the leading edge or the trailing edge of the base and terminating before an edge of the at least one airflow modifying element, at least one of the one or more edge indentions being non-parallel with respect to the first direction so as to reduce laminar boundary layer instability noise; wherein one or more edge indentions is chamfered towards at least one of the pressure side or the suction side of the rotor blade.

3. The rotor blade assembly of claim 2 , wherein the base portion comprises the one or more edge indentions formed into both the leading edge and the trailing edge thereof.

4. The rotor blade assembly of claim 2 , wherein the base portion further comprises the one or more edge indentions formed around an entire periphery thereof, a first plurality of the one or more edge indentions being non-parallel with respect to the first direction and a second plurality of the one or more edge indentions being parallel with respect to the first direction.

5. The rotor blade assembly of claim 2 , wherein the one or more edge indentions comprise at least one of serrations, recesses, slits, slots, holes, or channel.

6. The rotor blade assembly of claim 5 , wherein the one or more indentions comprise the serrations, the serrations comprising at least one of a U-shape, a V-shape, a C-shape, a sinusoidal shape, a rectangular shape, or a square shape.

7. The rotor blade assembly of claim 2 , wherein the base portion of the vortex generator comprises a plurality of edge indentions formed into at least one of the leading edge or trailing edge thereof, the plurality of edge indentions having a random pattern.

8. The rotor blade assembly of claim 2 , wherein the base portion of the vortex generator comprises a plurality of edge indentions formed into at least one of the leading edge or trailing edge thereof, the plurality of edge indentions having a uniform pattern.

9. The rotor blade assembly of claim 2 , wherein at least one of the airflow modifying elements comprises a fin extending generally perpendicular from the base portion.

10. A rotor blade assembly for a wind turbine, comprising:

a rotor blade having surfaces defining a pressure side, a suction side, a leading edge, and a trailing edge extending between a blade tip and a blade root;

at least one vortex generator mounted in a laminar flow region on at least one of the pressure side or the suction side of the rotor blade, the laminar flow region encompassing areas of the rotor blade where laminar airflow transitions to turbulent airflow, the vortex generator comprising a base portion and at least one airflow modifying element extending from the base portion, the base portion having a leading edge and a trailing edge, wherein the base portion comprises one or more edge indentions formed into at least one of the leading edge or the trailing edge of the base and terminating before an edge of the at least one airflow modifying element; and,

at least one boundary-layer trip element mounted upstream of the vortex generator, the boundary-layer trip element configured to disrupt the airflow upstream of the vortex generator so as to force laminar airflow to turbulent airflow, thereby eliminating noise caused by laminar boundary layer instability; wherein the one or more edge indentions is chamfered towards at least one of the pressure side or the suction side of the rotor blade.

11. The rotor blade assembly of claim 10 , wherein the at least one boundary-layer trip element is mounted at a predetermined distance upstream of the vortex generator, the predetermined distance configured to disrupt the airflow upstream of the vortex generator so as to force laminar airflow to turbulent airflow, the predetermined distance ranging from about 1centimeter to about 40 centimeters.

12. The rotor blade assembly of claim 10 , wherein a height of the boundary-layer trip element ranges between approximately 0.1 millimeters and approximately 2.5 millimeters.

13. The rotor blade assembly of claim 10 , wherein the predetermined distance is determined as a function of a boundary layer thickness at a mounting location of the vortex generator.

14. The rotor blade assembly of claim 10 , wherein the boundary-layer trip element comprises at least one of tape, one or more wires, one or more blowing holes or slots, one or more recesses, or a surface roughness.

15. The rotor blade assembly of claim 10 , wherein the one or more edge indentions comprise at least one of serrations, recesses, slits, slots, holes, or channels.

16. The rotor blade assembly of claim 10 , wherein the base portion of the vortex generator comprises a plurality of edge indentions formed into at least one of the leading edge or trailing edge thereof, the plurality of edge indentions having a random pattern.

17. The rotor blade assembly of claim 10 , wherein the base portion of the vortex generator comprises a plurality of edge indentions formed into at least one of the leading edge or trailing edge thereof, the plurality of edge indentions having a uniform pattern.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2024
From: LM WIND POWER US TECHNOLOGY APS
To: GE INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 066869/0770 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2023
From: GENERAL ELECTRIC COMPANY
To: LM WIND POWER US TECHNOLOGY APS
Reel/Frame 065531/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2017
From: WETZEL, DREW ADAM; KINZIE, KEVIN WAYNE; LUEDKE, JONATHAN GLENN; HERRIG, ANDREAS; PETITJEAN, BENOIT PHILIPPE
To: GENERAL ELECTRIC COMPANY
Reel/Frame 041088/0358 →
Continuity (1)
Related Publication 20180209398A1 · Jul 26, 2018
Cited By (1)
US 12,535,049