IP Library Granted Patent US 10,466,404
Granted Patent B2
US 10,466,404 · App. 15/590,386 · Granted Nov 5, 2019

Collimating on-die optic

Inventors: Pascal Bloemen (Eindhoven, NL); Maarten van-Lierop (Eindhoven, NL); Rick Nijkamp (Eindhoven, NL); Mark Steltenpool (Eindhoven, NL); Hugo Cornelissen (Eindhoven, NL)
Assignee: LUMILEDS LLC
G02B6/0038F21V7/0016F21V7/0033G02B6/0016G02B6/0046
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Quick Facts
Patent No.
US 10,466,404
App. No.
15/590,386
Granted
Nov 5, 2019
Kind
B2
Abstract

A primary optic for a light-emitting diode or device (LED) includes a tilted wedge atop a truncated compound parabolic concentrator (CPC). The CPC includes an input face and a lower exterior surface defined by a tilted parabolic segment rotated about an axis. The bottom end of the lower exterior surface joins the perimeter of the input face. The tilted wedge includes an upper exterior surface above the lower exterior surface, and an interior conical surface surrounded by the lower and the upper exterior surfaces. The upper exterior surface is defined by a tilted straight line rotated about the axis. The interior conical surface is defined by a smooth curve rotated about the axis. The interior conical surface has a vertex located at the axis and within the lower exterior surface. The top ends of the interior conical surface and the upper exterior surface join to define an output aperture.

Claims (55)

1. An optic, comprising:

an input face;

a lower exterior surface defined by a parabolic segment rotated about an axis of symmetry, the parabolic segment comprising a part of a parabola with an optical axis tilted away from the axis of symmetry when travelling upward along the optical axis, wherein a bottom end of the lower exterior surface joins a perimeter of the input face;

an upper exterior surface above the lower exterior surface, the upper exterior surface being defined by a line rotated about the axis of symmetry, the line being tilted away from the axis of symmetry when travelling upward along the line; an intermediate surface comprising an annulus, the annulus having an outer circumference that joins an upper end of the lower exterior surface and an inner circumference that joins a lower end of the upper exterior surface; and

an interior conical surface surrounded by the lower and the upper exterior surfaces, the interior conical surface being defined by a smooth curve rotated about the axis of symmetry, at least a majority of the smooth curve turning away from the axis of symmetry when travelling upward along the smooth curve, wherein:

the interior conical surface has a vertex located at the axis of symmetry and within the lower exterior surface; and

top ends of the interior conical surface and the upper exterior surface join to define an output aperture.

2. The optic of claim 1 , wherein the lower exterior surface comprises a truncated three-dimensional compound parabolic concentrator.

3. The optic of claim 2 , wherein:

the bottom end of the lower exterior surface forms a first face of the truncated three-dimensional compound parabolic concentrator;

the truncated three-dimensional compound parabolic concentrator comprises a second face opposite the first face;

the first face of the truncated three-dimensional compound parabolic concentrator fully covers an LED die having a side of 1 arb. unit and a diagonal of 1.41 arb. unit; and

the truncated three-dimensional compound parabolic concentrator has an input diameter of 2.54 arb. unit, an output diameter of 1.41 arb. unit, an input angle of 57 degrees, an output angle of 90 degrees, a full length of 2.96 arb. unit, and a truncated height of 0.4 to 1.2 arb. unit.

4. The optic of claim 1 , wherein the line rotated about the axis of symmetry is a straight line.

5. The optic of claim 1 , wherein:

the input face fully covers an LED die having a side of 1 arb. unit and a diagonal of 1.41 arb. unit; and

the smooth curve is a Bezier curve having an end point, a start point located 1.35 arb. unit in a Z-direction and 1.16 arb. unit in a Y-direction from the start point, and two control points.

6. A light-emitting diode (LED) package, comprising:

a LED the; and

a optic on the LED die, the optic comprising:

an input face;

a lower exterior surface defined by a parabolic segment rotated about an axis of symmetry, the parabolic segment comprising a part of a parabola with an optical axis tilted away from the axis of symmetry when travelling upward along the optical axis, wherein a bottom end of the lower exterior surface joins a perimeter of the input face;

an upper exterior surface above the lower exterior surface, the upper exterior surface being defined by a line rotated about the axis of symmetry, the line being tilted away from the axis of symmetry when travelling upward along the line;

an intermediate surface comprising an annulus, the annulus having an outer circumference that joins an upper end of the lower exterior surface and an inner circumference that joins a lower end of the upper exterior surface; and

an interior conical surface surrounded by the lower and the upper exterior surfaces, the interior conical surface being defined by a smooth curve rotated about the axis of symmetry, at least a majority of the smooth curve turning away from the axis of symmetry when travelling upward along the smooth curve.

7. The package of claim 6 , wherein the interior conical surface has a vertex located at the axis of symmetry and within the lower exterior surface, and top ends of the interior conical surface and the upper exterior surface join to define an output aperture.

8. The package of claim 6 , wherein:

the lower exterior surface comprises a truncated three-dimensional compound parabolic concentrator;

the bottom end of the lower exterior surface forms a first face of the truncated three-dimensional compound parabolic concentrator;

the truncated three-dimensional compound parabolic concentrator comprises a second face opposite the first face;

the first face of the truncated three-dimensional compound parabolic concentrator fully covers an LED die having a side of 1 arb. unit and a diagonal of 1.41 arb. unit; and

the truncated three-dimensional compound parabolic concentrator has an input diameter of 2.54 arb. unit, an output diameter of 1.41 arb. unit, an input angle of 57 degrees, an output angle of 90 degrees, a full length of 2.96 arb. unit, and a truncated height of 0.4 to 1.2 arb. unit.

9. The package of claim 6 , wherein:

the input face fully covers an LED die having a side of 1 arb. unit and a diagonal of 1.41 arb. unit; and

the smooth curve is a Bezier curve having an end point, a start point located 1.35 arb. unit in a Z-direction and 1.16 arb. unit in a Y-direction from the start point, and two control points.

10. The LED package of claim 6 , further comprising a heat sink, wherein the LED die is mounted on the heat sink.

11. A method for making a light-emitting diode or device (LED) package, comprising:

providing a LED die; and

printing a primary optic on the LED die, comprising:

forming bottom and lower portions of the primary optic comprising a three-dimensional compound parabolic concentrator including:

an input face; and

a lower exterior surface defined by a parabolic segment rotated about an axis of symmetry, the parabolic segment comprising a part of a parabola with an optical axis tilted away from the axis of symmetry when travelling upward along the optical axis, wherein a bottom end of the lower exterior surface joins a perimeter of the input face;

forming upper and inner portions of the primary optic comprising an upper exterior surface above the lower exterior surface, the upper exterior surface being defined by a line rotated about the axis of symmetry, the line being tilted away from the axis of symmetry when travelling upward along the line; an intermediate surface comprising an annulus, the annulus having an outer circumference that joins an upper end of the lower exterior surface and an inner circumference that joins a lower end of the upper exterior surface; and

an interior conical surface surrounded by the lower and the upper exterior surfaces, the interior conical surface being defined by a smooth curve rotated about the axis of symmetry, at least a majority of the smooth curve turning away from the axis of symmetry when travelling upward along the smooth curve.

12. The method of claim 11 , wherein the interior conical surface has a vertex located at the axis of symmetry and within the lower exterior surface, and top ends of the interior conical surface and the upper exterior surface join to define an output aperture.

13. The method of claim 11 , wherein:

the lower exterior surface comprises a truncated three-dimensional compound parabolic concentrator;

the bottom end of the lower exterior surface forms a face of the truncated three-dimensional compound parabolic concentrator;

the truncated three-dimensional compound parabolic concentrator comprises a second face opposite the first face;

the first face of the truncated three-dimensional compound parabolic concentrator fully covers an LED die having a side of 1 arb. unit and a diagonal of 1.41 arb. unit; and

the truncated three-dimensional compound parabolic concentrator has an input diameter of 2.54 arb. unit, an output diameter of 1.41 arb. unit, an input angle of 57 degrees, an output angle of 90 degrees, a full length of 2.96 arb. unit, and a truncated height of 0.4 to 1.2 arb. unit.

14. The method of claim 11 , wherein:

the input face fully covers an LED die having a side of 1 arb. unit and a diagonal of 1.41 arb. unit; and

the smooth curve is a Bezier curve having an end point, a start point located 1.35 arb. unit in a Z-direction and 1.16 arb. unit in a Y-direction from the start point, and two control points.

15. The method of claim 11 , further comprising mounting the LED die on a heatsink.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2018
From: KONINKLIJKE PHILIPS N.V.
To: LUMILEDS LLC
Reel/Frame 045859/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2017
From: BLOEMEN, PASCAL; VAN-LIEROP, MAARTEN; NIJKAMP, RICK; STELTENPOOL, MARK; CORNELISSEN, HUGO
To: KONINKLIJKE PHILIPS N.V.
Reel/Frame 042301/0050 →
Priority Claims (1)
EP 16178038 · Jul 5, 2016 · regional
Continuity (2)
Provisional Application 62335334 · May 12, 2016
Related Publication 20170329071A1 · Nov 16, 2017