IP Library Granted Patent US 10,468,670
Granted Patent B2
US 10,468,670 · App. 15/125,457 · Granted Nov 5, 2019

Lithium-sulfur battery

Inventors: Margaud Lecuyer (Combrit, FR); Marc Deschamps (Quimper, FR); Joël Gaubicher (Nantes, FR); Bernard Lestriez (Nantes, FR); Dominique Guyomard (Sautron, FR)
Assignees: BLUE SOLUTIONS; UNIVERSITE DE NANTES; CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE
H01M4/364C01B17/00C01B17/0248H01M4/136H01M4/1397H01M4/58H01M4/622H01M4/625H01M10/052H01M10/0565H01M2004/027H01M2004/028H01M2300/0085
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,468,670
App. No.
15/125,457
Granted
Nov 5, 2019
Kind
B2
Abstract

The present invention concerns a positive electrode including a composite material including sulfur and carbon as an active material and its method of manufacture, a lithium-sulfur battery including such a positive electrode and its method of manufacture.

Claims (47)

1. Positive electrode comprising:

at least one composite material including sulfur (S) and carbon (C), as an active electrode material,

at least one polymer binder P 1 ,

at least one low-molar-mass liquid linear polyether, and

at least one lithium salt L 1 ,

in that the sulfur (S) represents at least 40% by mass in relation to the total mass of said positive electrode, and in that the composite material including sulfur (S) and carbon (C) is obtained according to the following steps:

i) a step of mixing an essentially mesoporous carbon agent and a sulfur agent selected from elemental sulfur S 8 and an organic sulfur compound including at least one S—S bond, the quantity of sulfur (S) in said mixture ranging from 75% to 85% by mass,

ii) a step of milling the mixture obtained in the preceding step i),

iii) a step of heat treatment of the milled mixture obtained in the preceding step ii) in a closed container, at a temperature sufficient to melt the sulfur,

iv) a step of milling the heat-treated mixture from the preceding step iii) so as to form said composite material,

said carbon agent used in step i) exhibiting the following characteristics:

a specific surface area S BET greater than or equal to 700 m 2 /g, said specific surface area being calculated by the BET method,

an average mesopore size between 4 and 10 nm, said size being calculated by a BJH method, and

a total pore volume greater than or equal to 1 cm 3 /g, said total pore volume being calculated by a BET method, and

wherein the positive electrode is obtained by mixing said composite material, said polymer binder P 1 , said lithium salt L 1 , and said low-molar-mass liquid linear polyether, so as to form an electrode paste.

2. Positive electrode according to claim 1 , wherein the carbon agent is carbon black.

3. Positive electrode according to claim 1 , wherein the temperature sufficient for the thermal treatment of step iii) ranges from 115° C. to 270° C.

4. Positive electrode according to claim 1 , wherein step iii) is performed in a dry air atmosphere exhibiting a dew point less than or equal to −30° C.

5. Positive electrode according to claim 1 , wherein said positive electrode includes 2 to 20% by mass of low-molar-mass liquid linear polyether, in relation to the total mass of the positive electrode.

6. Positive electrode according to claim 1 , wherein the low-molar-mass liquid linear polyether is chosen from:

polyethylene glycols with the formula H—[O—CH 2 —CH 2 ] m —OH, in which m is between 1 and 13,

glycol ethers with the formula R—[O—CH 2 —CH 2 ] p —O—R′, in which p is between 1 and 13 and R and R′, identical or different, are linear, substituted or cyclic alkyl groups,

ethers with the formula R 1 —[CH 2 —O] q —R 1 ′ in which q is between 1 and 13 and R 1 and R 1 ′, identical or different, are linear, substituted or cyclic alkyls,

cyclic ethers, cyclic polyethers, and

one of mixtures thereof.

7. Positive electrode according to claim 1 , wherein the polyether is tetraethylene glycol dimethyl ether (TEGDME).

8. Positive electrode according to claim 1 , wherein said positive electrode includes 5 to 20% by mass of polymer binder P 1 , in relation to the total mass of the positive electrode.

9. Positive electrode according to claim 1 , wherein said positive electrode includes 2 to 25% by mass of lithium salt L 1 , in relation to the total mass of the positive electrode.

10. Positive electrode according to claim 1 , wherein the polymer binder P 1 is polyethyleneimine (PEI) or polyaniline in the form of emeraldine salt (ES).

11. Method of manufacturing a positive electrode as defined in claim 1 , said method comprising the steps of:

a) a step of mixing said composite material including sulfur (S) and carbon (C) and as defined in claim 1 with said at least one polymer binder P 1 , said at least one lithium salt L 1 , said at least one low-molar-mass liquid linear polyether, and optionally at least one solvent of said polymer binder P 1 , for obtaining said electrode paste,

b) a step of applying said electrode paste onto at least one support,

c) a step of drying said electrode paste for obtaining a positive electrode in the form of a supported film.

12. Method according to claim 11 , wherein said solvent represents less than 30% by mass of the total mass of the mixture of composite material, of polymer binder P 1 , lithium salt L 1 and polyether.

13. Method according to claim 11 , wherein step a) is performed by extrusion or by milling.

14. Lithium-sulfur battery, wherein said lithium-sulfur battery includes:

a positive electrode as defined in claim 1 ,

a metallic negative electrode selected from lithium and a lithium alloy,

a gelified polymer electrolyte including at least one low-molar-mass liquid linear polyether as defined in claim 6 , at least one lithium salt L 2 , and at least one polymer binder P 2 .

15. Lithium-sulfur battery according to claim 14 , wherein the gelified polymer electrolyte includes 20 to 45% by mass of lithium salt L 2 , in relation to the total mass of the gelified polymer electrolyte.

16. Lithium-sulfur battery according to claim 14 , wherein the lithium salt L 2 is selected from the group consisting of lithium fluorate (LiFO 3 ), lithium bis(trifluoromethanesulfonyl) imide (LiTFSI), lithium hexafluorophosphate (LiPF 6 ), lithium fluoroborate (LiBF 4 ), lithium metaborate (LiBO 2 ), lithium perchlorate (LiClO 4 ), lithium nitrate (LiNO 3 ), lithium bis(fluorosulfonyl) imide (LiFSI), and mixtures thereof.

17. Lithium-sulfur battery according to claim 14 , wherein the gelified polymer electrolyte includes 3 to 20% by mass of polyether, in relation to the total mass of the gelified polymer electrolyte.

18. Lithium-sulfur battery according to claim 14 , wherein the gelified polymer electrolyte includes 40 to 80% by mass of polymer binder P 2 , in relation to the total mass of the gelified polymer electrolyte.

19. Lithium-sulfur battery according to claim 14 , wherein the polymer binder P 2 is selected from the group consisting of polyolefins such as ethylene and propylene homopolymers or copolymers, or a mixture of at least two of these polymers; homopolymers and copolymers of ethylene oxide (e.g. PEO, copolymer of PEO), methylene oxide, propylene oxide, epichlorohydrin, or allyl glycidyl ether, or mixtures thereof; halogenated polymers such as homopolymers and copolymers of vinyl chloride, vinylidene fluoride (PVDF), vinylidene chloride, ethylene tetrafluoride or chlorotrifluoroethylene, copolymers of vinylidene fluoride and hexafluoropropylene (PVDF-HFP) or mixtures thereof; anionic electronic non-conductive polymers such as polystyrene sulfonate, polyacrylic acid, polyglutamate, alginate, pectin, or mixtures thereof; polyacrylates; and one of the mixtures thereof.

20. Method of manufacturing a lithium-sulfur battery as defined in claim 14 , comprising the steps of:

A) a step of preparing the gelified polymer electrolyte; and

B) a step of assembling the positive electrode, a negative electrode and the gelified polymer electrolyte as obtained in the preceding step A).

Assignments (2)
MERGER Recorded Sep 7, 2023
From: UNIVERSITE DE NANTES
To: NANTES UNIVERSITE
Reel/Frame 064824/0596 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: GUYOMARD, DOMINIQUE; GAUBICHER, JOEL; LESTRIEZ, BERNARD; DESCHAMPS, MARC; LECUYER, MARGAUD
To: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE; BLUE SOLUTIONS; UNIVERSITE DE NANTES
Reel/Frame 050500/0062 →
Priority Claims (1)
FR 14 52087 · Mar 13, 2014 · national
Continuity (1)
Related Publication 20180175375A1 · Jun 21, 2018