Heat exchanger flange plate with supercooling function
A heat exchanger having a heat exchanger core which is configured as a plate stack has a flange plate including at least one upper partial plate facing the heat exchanger core and at least one lower partial plate facing away from the heat exchanger core. The flange plate can include a supercooling passage which is bounded by at least one partial plate in the stacking direction of the partial plates and which receives a flow of refrigerant during the operation of the heat exchanger. A high variability can be provided thanks to the compact and flexible design, by means of which the most diverse of requirements can be achieved with no major design changes.
1. A heat exchanger comprising:
a heat exchanger core configured as a stack of plates, alternating ducts for a flow of refrigerant and a flow of a liquid coolant defined between adjacent ones of the plates;
a flange plate joined to a lowermost plate of the stack of plates, the flange plate comprising an upper plate facing the heat exchanger core to which the lowermost plate of the stack of plates is joined, and a lower plate facing away from the heat exchanger core, wherein a connection region is defined as that portion of the upper plate where the lowermost plate of the stack of plates is joined to the upper plate; and
a supercooling passage for the flow of refrigerant arranged within the flange plate and bounded by at least one of the upper and lower plates of the flange plate, the supercooling passage extending directly below the heat exchanger core to allow for the transfer of heat between refrigerant passing through the supercooling passage and liquid coolant passing through that duct of the heat exchanger core bounded by said lowermost plate of the stack of plates, wherein the flange plate further comprises: a first refrigerant inlet, arranged in the upper plate within the connection region; a first refrigerant outlet arranged outside of the connection region; a fluid transfer line extending between the first refrigerant inlet and the first refrigerant outlet; a second refrigerant inlet arranged outside of the connection region and fluidly connected to the supercooling passage; and a second refrigerant outlet arranged outside of the connection region and fluidly connected to the supercooling passage.
2. The heat exchanger of claim 1 , wherein the second refrigerant inlet and the second refrigerant outlet are diagonally arranged with respect to the supercooling passage.
3. The heat exchanger of claim 1 , further comprising a collecting device coupled to the flange plate to receive a flow of refrigerant from the flange plate by way of the first refrigerant outlet and to deliver a flow of refrigerant to the flange plate by way of the second refrigerant inlet.
4. The heat exchanger of claim 3 , wherein the collecting device is removably coupled to the flange plate.
5. The heat exchanger of claim 1 , wherein the first refrigerant inlet is fluidly coupled to a refrigerant manifold provided within the heat exchanger core.
6. The heat exchanger of claim 1 , further comprising a plug connection joined to the flange plate, the plug connection providing fluid access from and to the first refrigerant outlet port and the second refrigerant inlet port.
7. The heat exchanger of claim 1 , further comprising a flow-guiding insert arranged within the supercooling passage.
8. The heat exchanger of claim 7 , wherein the flow-guiding insert is a turbulence-producing insert.
9. The heat exchanger of claim 1 , wherein the supercooling passage is bounded by a surface located between the supercooling passage and the heat exchanger core and arranged perpendicular to a stacking direction of the stack of plates, and wherein said surface covers more than 10% of that duct of the heat exchanger core bounded by the lowermost plate of the stack of plates.
10. The heat exchanger of claim 9 , wherein said surface covers more than 30% of that duct of the heat exchanger core bounded by the lowermost plate of the stack of plates.
11. The heat exchanger of claim 9 , wherein said surface covers more than 50% of that duct of the heat exchanger core bounded by the lowermost plate of the stack of plates.
12. The heat exchanger of claim 9 , wherein said surface is provided by the lowermost plate of the stack of plates.
13. The heat exchanger of claim 1 , wherein the flange plate further comprises a middle plate arranged between the upper and lower plates, the middle plate having a recess to at least partially define the subcooling passage.
14. The heat exchanger of claim 1 , wherein the upper plate is provided with a recess directly underneath the core so that refrigerant passing through the supercooling passage is able to directly contact the lowermost plate of the stack of plates.
15. The heat exchanger of claim 14 , wherein the recess is located within the connection region by which the heat exchanger core is joined to the flange plate.