IP Library Granted Patent US 10,556,639
Granted Patent B2
US 10,556,639 · App. 15/703,273 · Granted Feb 11, 2020

Wireless sprocket shifting control system

Inventor: Brandon Rodgers (Los Osos, CA)
B62M9/122B62M25/08F16C1/14F16C1/16B62K23/02F16C2326/28F16H25/20
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Quick Facts
Patent No.
US 10,556,639
App. No.
15/703,273
Granted
Feb 11, 2020
Kind
B2
Abstract

A wireless control system for engagement with a transmission system for a servomotor coupled with sprocket assemblies of remote controlled systems, and within vehicles, including bicycles, is disclosed. The system selectively shifts a chain to each of a plurality of provided sprockets reduces various complications associated with cable slack and precision shifting among an ordered sequence sprockets. The wireless control system allows a user to direct a derailleur to translate drive means from one position to another along a desired path.

Claims (70)

1. A system operatively coupled with an adjustment cable of a bicycle assembly, the bicycle assembly further comprising a derailleur, a chain and a plurality of rotatably coupled sprockets, the derailleur coupled with the adjustment cable and the derailleur configured to alter the position of the chain in relation to the plurality of rotatably coupled sprockets as motivated by movement of the adjustment cable, the system comprising:

an actuator comprising:

a movable arm coupled with the adjustment cable;

a means to position the movable arm;

a memory;

a wireless communications interface; and

a processor communicatively coupled with the wireless communications interface and memory and configured to:

record a user-defined plurality of distinguishable gear settings in the memory;

store in the memory the position of the movable arm in association with a selected gear setting as directed by wireless communications;

adjust the position of the movable arm as directed by wireless communications;

load a gear setting from the memory as directed by wireless communications and adjust the position of the arm in accordance with the retrieved gear setting; and

a wireless electronic communications device comprising:

a memory;

a user interface;

a wireless communications interface; and

a processor communicatively coupled with the wireless communications interface and memory, and adapted to direct the actuator to perform the following actions:

define a new gear setting record in memory;

select a predefined gear setting;

adjust the position of the movable arm;

record a current measure of the position of the movable arm in association with a selected gear setting; and

direct the actuator to retrieve a selected gear setting from the actuator memory and implement the selected gear setting.

2. The system of claim 1 , wherein the actuator comprises a brushless DC motor.

3. The system of claim 1 , wherein the actuator comprises a brushed DC motor.

4. The system of claim 1 , wherein the actuator further comprises a motor encoder.

5. The system of claim 4 , wherein the motor encoder comprises a driveshaft.

6. The system of claim 5 , wherein the motor encoder comprises a drive screw.

7. The system of claim 6 , wherein the drive screw is a linear drive screw.

8. The system of claim 1 , wherein the actuator further comprises:

a drive screw;

a drive nut movably coupled with the drive screw;

a linear potentiometer coupled with the drive nut; and

a grounding wiper coupled with the linear potentiometer.

9. The system of claim 8 , further comprising a tension element coupled with the drive nut, wherein the drive nut motivates the tension element.

10. The system of claim 8 , wherein the actuator further comprises a tension/compression element coupled with the drive nut, wherein the drive nut motivates the tension/compression element.

11. The system of claim 1 , wherein the actuator further comprises a pulse width modulation circuit.

12. The system of claim 1 , wherein the actuator further comprises a linear potentiometer.

13. The system of claim 1 , wherein the actuator further comprises:

a drive nut coupled with the transmission;

a tension/compression element coupled with the drive nut, wherein the drive nut motivates the tension/compression element; and

a grounding wiper coupled with the drive nut.

14. The system of claim 1 , wherein the electronic communications device renders a programmable interface adapted to enable a user to establish set point values for inclusion in commands.

15. The system of claim 1 , wherein the actuator is programmed to switch to a preselected default gear when the voltage falls below a critical value.

16. The system of claim 1 , wherein the wireless electronic communications device is a computing device running a software application suitable for directing the actuator as stated.

17. The system of claim 1 , wherein the wireless communications device is a control module suitable for coupling to a bicycle handlebar and operated manually by a user while the user is riding the bicycle.

18. The system of claim 17 , wherein the control module and the electronic communications device are integrated into the same module.

19. The system of claim 17 , wherein the control module transmits commands in accordance with a wireless communications standard.

20. The system of claim 19 , wherein the control module transmits commands in accordance with a Bluetooth wireless communications standard.

21. The system of claim 19 , wherein the control module transmits commands in accordance with an encryption standard communications standard.

22. A system operatively coupled with an adjustment cable of a bicycle assembly, the bicycle assembly further comprising a derailleur, a chain and a plurality of rotatably coupled sprockets, the derailleur coupled with the adjustment cable and the derailleur configured to alter the position of the chain in relation to the plurality of rotatably coupled sprockets as motivated by movement of the adjustment cable, the system comprising:

an actuator comprising:

a movable arm coupled with the adjustment cable;

a means to controllably position the movable arm;

a memory;

a wireless communications interface; and

a processor communicatively coupled with the wireless communications interface and memory and configured to:

associate a plurality of distinguishable gear settings in the memory, wherein each gear setting is associated with an encoding of a position of the moveable arm;

load a gear setting from the memory as directed by wireless communications and adjust the position of the arm in accordance with the retrieved gear setting;

adjust the position of the movable arm as directed by wireless communications;

receive and execute a command to revise an encoded position of a contemporaneously selected gear setting to an encoding of a current position of the moveable arm; and

a wireless electronic communications device coupled with a handlebar of the bicycle, the wireless electronic communications device comprising:

a memory;

a manual user interface;

a wireless communications interface; and

a processor communicatively coupled with the wireless communications interface and memory, and adapted to direct the actuator to perform the following actions:

select a predefined gear setting as directed by manual engagement of the manual user interface;

direct the actuator to retrieve a selected gear setting from the actuator memory and implement the selected gear setting;

direct the actuator by wireless communications to adjust the position of the movable arm; and

transmit by wireless communications, as directed by manual engagement of the manual user interface, a command to revise an encoded position associated with a currently selected gear setting to an encoding of a current position of the moveable arm.

23. The system of claim 22 , wherein the wireless electronic communications device transmits commands in accordance with an encryption communications standard.

24. The system of claim 22 , wherein the wireless electronic communications device comprises a manual programmable interface adapted to enable a user to manually establish set point values for inclusion in commands.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2023
From: RODGERS, BRANDON, MR
To: ARCHER COMPONENTS LLC
Reel/Frame 063151/0643 →
Continuity (2)
Provisional Application 62394014 · Sep 13, 2016
Related Publication 20180127058A1 · May 10, 2018