IP Library Granted Patent US 10,598,022
Granted Patent B1
US 10,598,022 · App. 16/451,467 · Granted Mar 24, 2020

Gas turbine engine

Inventors: Chathura K Kannangara (Derby, GB); Jillian C Gaskell (Derby, GB); Stewart T Thornton (Derby, GB); Timothy Philp (Derby, GB)
Assignee: ROLLS-ROYCE plc
F01D5/14F01D25/243F01D25/28F02C7/36F02K3/06F16H1/28F05D2220/32F05D2240/14F05D2240/24F05D2240/90F05D2260/31F05D2260/40311
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,598,022
App. No.
16/451,467
Granted
Mar 24, 2020
Kind
B1
Abstract

A gas turbine engine ( 10 ) for an aircraft comprises an engine core ( 11 ) comprising: a compressor system comprising a first, lower pressure, compressor ( 14 ), and a second, higher pressure, compressor ( 15 ); and an outer core casing ( 70 ) surrounding the compressor system. The gas turbine engine further comprises a fan ( 23 ) located upstream of the engine core ( 11 ), the fan comprising a plurality of fan blades. The outer core casing comprises: a first flange connection ( 60 ) arranged to allow separation of the outer core casing ( 70 ) at an axial position of the first flange connection ( 60 ), the first flange connection ( 60 ) having a first flange radius ( 104 ), wherein the first flange connection ( 60 ) is the first flange connection that is downstream of an axial position defined by the axial midpoint between the mid-span axial location on the trailing edge of the most downstream aerofoil of the first compressor ( 14 ) and the mid-span axial location on the leading edge of the most upstream aerofoil of the second compressor ( 15 ). A fan blade mass ratio of: first ⁢ ⁢ flange ⁢ ⁢ radius ⁢ ⁢ ( 104 ) mass ⁢ ⁢ of ⁢ ⁢ each ⁢ ⁢ fan ⁢ ⁢ blade is equal to or less than 19.0 mm/lb.

Claims (473)

1. A gas turbine engine for an aircraft comprising:

an engine core comprising:

a compressor system with compressor blades comprising respective aerofoils, the compressor system comprising a first, lower pressure, compressor, and a second, higher pressure, compressor;

an outer core casing surrounding the compressor system and comprising:

a first flange connection arranged to allow separation of the outer core casing at an axial position of the first flange connection, the first flange connection having a first flange radius, the first flange connection being the first flange connection that is downstream of an axial position defined by an axial midpoint between a mid-span axial location on a trailing edge of a most downstream aerofoil of the first compressor and a mid-span axial location on a leading edge of a most upstream aerofoil of the second compressor; and

an inner core casing provided radially inwardly of the compressor blades of the compressor system, the inner core casing and the outer core casing defining a core working gas flow path (A) therebetween, a gas path radius being defined as an outer radius of the gas flow path (A) at the axial position of the first flange connection, and a gas path ratio of:

first

flange

radius

g

a

s

path

radius

being equal to or greater than 1.10 and less than or equal to 2.0; and

a fan located upstream of the engine core, the fan comprising a plurality of fan blades, a fan blade mass ratio of:

first

flange

radius

mass

of

each

fan

blade

being equal to or less than 19.0 mm/lb.

2. The gas turbine engine of claim 1 , wherein the fan blade mass ratio is equal to or greater than 5 mm/lb.

3. The gas turbine engine of claim 1 , wherein a blade set mass ratio of:

first

flange

radius

total

mass

of

the

plurality

of

fan

blades

is in a range between 0.95 mm/lb and 0.35 mm/lb.

4. The gas turbine engine of claim 1 , wherein each of the fan blades are at least partly formed from a metallic material, wherein optionally the metallic material is titanium or aluminium lithium alloy.

5. The gas turbine engine of claim 1 , wherein each of the fan blades are formed at least partly from a composite material.

6. The gas turbine engine of claim 1 , wherein the fan diameter is greater than 240 cm and less than or equal to 380 cm.

7. The gas turbine engine of claim 1 , wherein the fan diameter is between 330 cm and 380 cm.

8. The gas turbine engine of claim 1 , wherein one or both of the following is satisfied:

a) the number of fan blades is between 16 and 22; or

b) the mass of each fan blade is in a range between 20 lb and 70 lb.

9. The gas turbine engine of claim 1 , wherein the engine further comprises a gearbox that receives an input from a core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, and optionally wherein a gear ratio of the gearbox is between 3.1 and 4.0.

10. The gas turbine engine of claim 1 , wherein the first flange connection is at, or axially downstream of, the leading edge of the most upstream aerofoil of the second compressor.

11. The gas turbine engine of claim 1 , wherein the first flange connection is at, or axially upstream of, the leading edge of the most upstream aerofoil of the second compressor.

12. The gas turbine engine of claim 1 , further comprising:

a first turbine, and a first core shaft connecting the first turbine to the first compressor; and

a second turbine and a second core shaft connecting the second turbine to the second compressor,

wherein the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.

13. The gas turbine engine of claim 1 , wherein a fan diameter ratio of:

first

flange

radius

f

an

diameter

is equal to or greater than 0.125 and less than or equal to 0.17.

14. The gas turbine engine of claim 1 , further comprising a front mount arranged to be connected to a pylon.

15. The gas turbine engine of claim 14 , wherein a front mount position to fan diameter ratio of:

the

axial

distance

between

the

first

flange

connection

and

the

front

mount

the

fan

diameter

is less than or equal to 0.145.

16. The gas turbine engine of claim 14 , wherein the front mount is a core mount.

17. The gas turbine engine of claim 1 , further comprising:

a nacelle surrounding the engine core and defining a bypass duct between the engine core and the nacelle; and

a fan outlet guide vane (OGV) extending radially across the bypass duct between an outer surface of the engine core and an inner surface of the nacelle, the fan OGV having a radially inner edge and a radially outer edge, wherein an axial midpoint of the radially inner edge is defined as a fan OGV root centrepoint.

18. The gas turbine engine according to claim 1 , wherein the fan blade mass ratio is equal to or less than 18.0 mm/lb.

19. The gas turbine engine according to claim 1 , wherein the fan blade mass ratio is equal to or less than 17.0 mm/lb.

20. The gas turbine engine according to claim 1 , wherein the fan blade mass ratio is equal to or less than 16.0 mm/lb.

21. The gas turbine engine according to claim 1 , wherein the fan blade mass ratio is equal to or less than 15.0 mm/lb.

22. A gas turbine engine for an aircraft comprising:

an engine core comprising:

a compressor system with compressor blades comprising respective aerofoils, the compressor system comprising a first, lower pressure, compressor, and a second, higher pressure, compressor; and

an outer core casing surrounding the compressor system and comprising:

a first flange connection arranged to allow separation of the outer core casing at an axial position of the first flange connection, the first flange connection having a first flange radius, the first flange connection being the first flange connection that is downstream of an axial position defined by an axial midpoint between a mid-span axial location on a trailing edge of a most downstream aerofoil of the first compressor and a mid-span axial location on a leading edge of a most upstream aerofoil of the second compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades, a fan blade mass ratio of:

first

flange

radius

mass

of

each

fan

blade

being equal to or less than 19.0 mm/lb; and

a front mount arranged to be connected to a pylon;

wherein a front mount position ratio of:

axial

distance

between

the

first

flange

connection

and

the

front

mount

first

flange

rad

ius

is equal to or less than 1.18.

23. A gas turbine engine for an aircraft comprising:

an engine core comprising:

a compressor system with compressor blades comprising respective aerofoils, the compressor system comprising a first, lower pressure, compressor, and a second, higher pressure, compressor; and

an outer core casing surrounding the compressor system and comprising:

a first flange connection arranged to allow separation of the outer core casing at an axial position of the first flange connection, the first flange connection having a first flange radius, the first flange connection being the first flange connection that is downstream of an axial position defined by an axial midpoint between a mid-span axial location on a trailing edge of a most downstream aerofoil of the first compressor and a mid-span axial location on a leading edge of a most upstream aerofoil of the second compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades, a fan blade mass ratio of:

first

flange

radius

mass

of

each

fan

blade

being equal to or less than 19.0 mm/lb;

a nacelle surrounding the engine core and defining a bypass duct between the engine core and the nacelle; and

a fan outlet guide vane (OGV) extending radially across the bypass duct between an outer surface of the engine core and an inner surface of the nacelle, the fan OGV having a radially inner edge and a radially outer edge, an axial midpoint of the radially inner edge being defined as a fan OGV root centrepoint;

wherein any one or more of the following is satisfied:

(i) a fan OGV root position ratio of:

axial

distance

between

the

first

flange

connection

and

the

fan

O

G

V

root

centrepoint

first

flange

radius

is equal to or less than 2.6,

(ii) a fan OGV root position to fan diameter ratio of:

the

axial

distance

between

the

first

flange

connection

and

the

fan

O

G

V

r

o

ot

centrepoint

the

fan

diameter

is less than or equal to 0.33,

(iii) a fan OGV tip position ratio of:

axial

distance

between

the

first

flange

connection

and

a

fan

O

G

V

tip

centrepoint

first

flange

radius

is equal to or less than 1.8, and

(iv) a fan OGV tip position to fan diameter ratio of:

the

axial

distance

between

the

first

flange

connection

and

the

fan

O

G

V

tip

centrepoint

the

fan

diameter

is less than or equal to 0.22.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2019
From: KANNANGARA, CHATHURA K; GASKELL, JILLIAN C; THORNTON, STEWART T; PHILP, TIMOTHY
To: ROLLS-ROYCE PLC
Reel/Frame 049835/0934 →
Priority Claims (1)
GB 1906164.7 · May 2, 2019 · national
Cited By (1)
US 12,410,728