IP Library › Granted Patent US 10,636,666
Granted Patent B1
US 10,636,666 · App. 16/598,475 · Granted Apr 28, 2020

Etchant and method for manufacturing display device using the same

Inventors: Jong Hee Park (Yongin-si, KR); Gi Yong Nam (Hwaseong-si, KR); Jin Seock Kim (Seongnam-si, KR); Ki Tae Kim (Osan-si, KR); Won Ho Lee (Seoul, KR); Young-Jin Yoon (Jeonju-si, KR); Young-Chul Park (Iksan-si, KR)
Assignees: SAMSUNG DISPLAY CO., LTD.; DONGWOO FINE-CHEM CO., LTD.
H01L21/30604C09K13/06C23F1/00C23F1/10C23F1/16C23F1/30C23F1/44H01L21/28H01L21/302H01L21/306H01L27/156H01L27/3246H01L33/005H01L51/56H01L27/323
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Quick Facts
Patent No.
US 10,636,666
App. No.
16/598,475
Granted
Apr 28, 2020
Kind
B1
Abstract

An etchant includes about 8 wt % to about 12 wt % of nitric acid, about 3 wt % to about 8 wt % of alkylsulfonic acid, about 7 wt % to about 12 wt % of a sulfate, about 40 wt % to about 55 wt % of an organic acid, about 0.5 wt % to about 5 wt % of an organic acid salt, and a balance of water.

Claims (45)

1. An etchant, including:

about 8 wt % to about 12 wt % of nitric acid;

about 3 wt % to about 8 wt % of alkylsulfonic acid;

about 7 wt % to about 12 wt % of a sulfate;

about 40 wt % to about 55 wt % of an organic acid;

about 0.5 wt % to about 5 wt % of an organic acid salt; and

a balance of water.

2. The etchant as claimed in claim 1 , wherein a ratio of the sulfate relative to the organic acid salt by weight is about 4 to about 6.

3. The etchant as claimed in claim 2 , wherein the alkylsulfonic acid includes at least one of methane sulfonic acid, ethane sulfonic acid, and propane sulfonic acid.

4. The etchant as claimed in claim 3 , wherein the alkylsulfonic acid is methane sulfonic acid.

5. The etchant as claimed in claim 4 , wherein the organic acid includes at least one of acetic acid, citric acid, glycolic acid, malonic acid, lactic acid, and tartaric acid.

6. The etchant as claimed in claim 5 , wherein the organic acid includes the acetic acid and the citric acid.

7. The etchant as claimed in claim 6 , wherein the organic acid salt includes at least one of an acetate salt, a citrate salt, a glycolate salt, a malonate salt, a lactate salt, and a tartrate salt.

8. The etchant as claimed in claim 7 , wherein the organic acid salt includes the acetate salt or the citrate salt.

9. The etchant as claimed in claim 8 , wherein the sulfate includes at least one of potassium bisulfate, sodium bisulfate, and magnesium sulfate.

10. A method of manufacturing a display device, the method including:

forming a transistor and a pad on a substrate;

forming a planarization layer on the transistor;

forming a first electrode material layer on the planarization layer and the pad;

etching the first electrode material layer using an etchant to form a first electrode connected to the transistor;

forming a pixel defining layer having an opening overlapping with the first electrode on the first electrode;

forming a light emitting member on the first electrode in the opening; and

forming a second electrode on the light emitting member,

wherein the etchant includes:

about 8 wt % to about 12 wt % of nitric acid,

about 3 wt % to about 8 wt % of alkylsulfonic acid,

about 7 wt % to about 12 wt % of a sulfate,

about 40 wt % to about 55 wt % of an organic acid,

about 0.5 wt % to about 5 wt % of an organic acid salt, and

a balance of water.

11. The method as claimed in claim 10 , wherein

the first electrode material layer includes:

a lower electrode material layer including a transparent conductive material;

a middle electrode material layer on the lower electrode material layer, the middle electrode material layer including silver or a silver alloy material; and

an upper electrode material layer on the middle electrode material layer, the upper electrode material layer including the transparent conductive material.

12. The method as claimed in claim 11 , wherein in forming the first electrode,

the etchant batch-etches the lower electrode material layer, the middle electrode material layer, and the upper electrode material layer.

13. The method as claimed in claim 12 , wherein a ratio of the sulfate relative to the organic acid salt by weight is about 4 to about 6.

14. The method as claimed in claim 13 , wherein the alkylsulfonic acid includes at least one of methane sulfonic acid, ethane sulfonic acid, and propane sulfonic acid.

15. The method as claimed in claim 14 , wherein the alkylsulfonic acid is the methane sulfonic acid.

16. The method as claimed in claim 15 , wherein the organic acid includes at least one of acetic acid, citric acid, glycolic acid, malonic acid, lactic acid, and tartaric acid.

17. The method as claimed in claim 16 , wherein the organic acid includes the acetic acid and the citric acid.

18. The method as claimed in claim 17 , wherein the organic acid salt includes at least one of an acetate salt, a citrate salt, a glycolate salt, a malonate salt, a lactate salt, and a tartrate salt.

19. The method as claimed in claim 18 , wherein the organic acid salt includes the acetate salt or the citrate salt.

20. The method as claimed in claim 19 , wherein the sulfate includes at least one of potassium bisulfate, sodium bisulfate, and magnesium sulfate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2019
From: PARK, JONG HEE; NAM, GI YONG; KIM, JIN SEOCK; KIM, KI TAE; LEE, WON HO; YOON, YOUNG-JIN; PARK, YOUNG-CHUL
To: SAMSUNG DISPLAY CO., LTD.; DONGWOO FINE-CHEM CO., LTD.
Reel/Frame 050704/0101 →
Priority Claims (1)
KR 10-2018-0121118 · Oct 11, 2018 · national