IP Library Granted Patent US 10,654,739
Granted Patent B2
US 10,654,739 · App. 14/832,591 · Granted May 19, 2020

Methods and systems for processing dredge spoils

Inventor: Patrick D. Wade (Richwood, TX)
Assignee: Dredge Spoils Reclamation, LLC
C02F11/121B01D25/12B09C1/02B09C1/08C02F11/122C02F11/14C02F2101/10C02F2101/30C02F2103/06C02F2201/008C02F2209/05
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Quick Facts
Patent No.
US 10,654,739
App. No.
14/832,591
Granted
May 19, 2020
Kind
B2
Abstract

Methods and systems including processing dredge spoils to reclaim soil therefrom. The techniques may include a feed system for receiving dredge spoils, a dewatering system for removing water from the dredge spoils, and a grinder/mixer for grinding the dredge spoils from the dewatering system while mixing the dredge spoils with one or more additional materials.

Claims (39)

1. A method for processing dredge spoils, comprising:

filtering dredge spoils in filtration equipment;

receiving dredge spoils from the filtration equipment in a land based mobile feed tank;

pumping the dredge spoils from the land based mobile feed tank to an agitation tank;

agitating the dredge spoils in the agitation tank;

pumping the dredge spoils from the agitation tank to a dewatering system, wherein the dredge spoils are dewatered to generate dewatered dredge spoils;

grinding the dewatered dredge spoils in a grinder; and

mixing an additional material with the dewatered dredge spoils to produce a reclaimed soil selected from a group consisting of topsoil, compost, and bedding soil, wherein the additional material comprises sand and an organic additive.

2. The method of claim 1 , further comprising sampling the dewatered dredge spoils and treating the dewatered dredge spoils at multiple locations.

3. The method of claim 1 , comprising agitating the dredge spoils in the land based mobile feed tank.

4. The method of claim 1 , comprising sampling and/or chemically treating the dredge spoils in the agitation tank and the grinder.

5. The method of claim 1 , wherein the dredge spoils are dewatered with at least three filter presses, and wherein the filtration equipment comprises a grizzly-type screen.

6. The method of claim 1 , comprising transporting water removed from the dredge spoils in the dewatering system to a water body undergoing a dredging operation.

7. A method for processing dredge spoils, comprising:

hydrating the dredge spoils from a dredge material placement area, wherein the dredge spoils are not received from an active dredging operation;

receiving the dredge spoils in a land based mobile feed tank in a feed system;

pumping the dredge spoils from the land based mobile feed tank to an agitation tank;

agitating the dredge spoils in the agitation tank;

pumping the dredge spoils from the agitation tank to a dewatering system, wherein the dredge spoils are dewatered to generate dewatered dredge spoils; and

grinding the dewatered dredge spoils in a grinder while mixing the dewatered dredge spoils with an additional material to give a reclaimed soil, wherein the additional material comprises sand and an organic additive.

8. The method of claim 7 , wherein the land based mobile feed tank and agitation tank are a single unit.

9. The method of claim 8 , wherein the agitating occurs in the land based mobile feed tank.

10. The method of claim 7 , wherein the additional material is moved to the grinder/mixer by a conveyor belt, and wherein the filtration equipment comprises a grizzly-type screen.

11. The method of claim 7 , wherein the reclaimed soil comprises at least one material selected from a group consisting of topsoil, compost, and bedding soil.

12. The method of claim 7 , wherein only the hydrated dredge spoils or only the hydrated dredge spoils and one or more chemicals may be pumped from the agitation tank to the dewatering system.

13. A system for processing dredge spoils, comprising:

a feed system that receives dredge spoils, wherein the feed system comprises filtration equipment and a land based mobile feed tank, wherein the filtration equipment comprises a grizzly-type screen;

a first pump for feeding the dredge spoils from the land based mobile feed tank to an agitation tank;

a second pump for feeding the dredge spoils to a dewatering system from the agitation tank; wherein the dewatering system for removing water from the dredge spoils;

a grinder/mixer for grinding the dredge spoils from the dewatering system while mixing the dredge spoils with one or more additional materials to give a reclaimed soil, wherein the one or more additional materials comprise sand and an organic material; and

a solids conveyor for delivery of the reclaimed soil from the grinder/mixer.

14. The system of claim 13 , wherein the land based mobile feed tank comprises a frac tank.

15. The system of claim 13 , comprising a chemical treatment system that injects a chemical into the dredge spoils in the agitation tank.

16. The system of claim 13 , wherein the dewatering system comprises at least three filter presses to remove water from the dredge spoils.

17. The system of claim 13 , wherein the grinder/mixer comprises a pug mill.

18. The system of claim 13 , comprising:

a bagging system to bag the reclaimed soil, wherein the solids conveyor transports the reclaimed soil to the bagging system.

19. The system of claim 13 , wherein the reclaimed soil comprises topsoil, compost, and/or bedding soil.

20. The method of claim 1 , wherein only the dredge spoils or only the dredge spoils and one or more chemicals may be pumped from the agitation tank to the dewatering system.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2018
From: WADE, PATRICK DALE
To: DREDGE SPOILS RECLAMATION, LLC
Reel/Frame 044918/0028 →
Continuity (3)
Continuation 13622215 · Sep 18, 2012
Provisional Application 61536018 · Sep 18, 2011
Related Publication 20150353404A1 · Dec 10, 2015