Self-cleaning sand screen
An apparatus for removing sand from a well fluid includes a pressure vessel having an inlet and an outlet. The well fluid flows into the pressure vessel through the inlet and flows out of the pressure vessel through the outlet. A screen is positioned at least partially within the pressure vessel and configured to remove the sand from the well fluid. At least a portion of the sand that is removed from the well fluid at least partially obstructs one or more openings in the screen. A cleaning assembly is positioned at least partially between the pressure vessel and the screen and configured to remove the sand that is obstructing the one or more openings in the screen during a screen-cleaning operation.
1. An apparatus for removing sand from a well fluid, the apparatus comprising:
a pressure vessel having an inlet and an outlet, wherein the well fluid flows into the pressure vessel through the inlet and flows out of the pressure vessel through the outlet;
a screen positioned at least partially within the pressure vessel and configured to remove the sand from the well fluid, wherein at least a portion of the sand that is removed from the well fluid at least partially obstructs one or more openings in the screen; and
a cleaning assembly comprising:
a cleaning element positioned at least partially between the pressure vessel and the screen and configured to remove the sand that is obstructing the one or more openings in the screen during a screen-cleaning operation;
a power device configured to rotate the screen around a central longitudinal axis thereof during the screen-cleaning operation, the power device being positioned within the pressurized vessel; and
a linear actuator that is configured to move the cleaning element in a linear direction that is parallel to the central longitudinal axis of the screen during the screen-cleaning operation, wherein the linear actuator is positioned adjacent to the power device within the pressurized vessel.
2. The apparatus of claim 1 , wherein the central longitudinal axis is substantially vertical.
3. The apparatus of claim 1 , wherein the well fluid flows radially-inward through the one or more openings in the screen, wherein the at least a portion of the sand that is removed from the well fluid and least partially obstructs the one or more openings in the screen is positioned on an outer surface of the screen, and wherein the cleaning element is positioned in an annulus between the pressure vessel and the screen.
4. The apparatus of claim 3 , wherein the cleaning element includes a spray nozzle assembly that is configured to spray a washing fluid radially-inward onto the outer surface of the screen during the screen-cleaning operation as the power device rotates the screen.
5. The apparatus of claim 1 , wherein the cleaning element comprises a brush that is configured to brush the screen during the screen-cleaning operation.
6. The apparatus of claim 5 , wherein the linear actuator is configured to move the brush during the screen cleaning operation.
7. The apparatus of claim 1 , wherein the cleaning element includes a scraper that is configured to scrape the screen during the screen-cleaning operation.
8. The apparatus of claim 7 , wherein the linear actuator is configured to move the scraper during the screen-cleaning operation.
9. An apparatus for removing sand from a well fluid, the apparatus comprising:
a pressure vessel having an inlet and an outlet, wherein the well fluid flows into the pressure vessel through the inlet and flows out of the pressure vessel through the outlet;
a screen positioned at least partially within the pressure vessel, wherein the screen is substantially cylindrical and has a central longitudinal axis extending therethrough, wherein the screen is configured to remove the sand from the well fluid, and wherein at least a portion of the sand that is removed from the well fluid at least partially obstructs one or more openings in the screen; and
a cleaning assembly positioned at least partially between the pressure vessel and the screen, wherein the cleaning assembly comprises:
a power device configured to rotate the screen about the central longitudinal axis wherein the power device comprises a motor positioned in the pressure vessel, wherein the pressurized vessel is configured to contain a high-pressure environment of between about 1,000 psi and about 10,000 psi; and
a spray nozzle that is configured to spray a washing fluid radially-inward onto an outer surface of the screen as the power device rotates the screen.
10. The apparatus of claim 9 , wherein the cleaning assembly also comprises a linear actuator that is configured to move the spray nozzle in a linear direction that is parallel to the central longitudinal axis of the screen as the spray nozzle sprays the washing fluid radially-inward onto the outer surface of the screen, the linear actuator being positioned adjacent to the power device within the pressurized vessel.
11. The apparatus of claim 9 , wherein the cleaning assembly further comprises a plurality of nozzles, including the spray nozzle, the plurality of nozzles being axially offset from one another.
12. The apparatus of claim 9 , wherein the cleaning assembly is positioned at least partially in an annulus between the pressure vessel and the screen.
13. The apparatus of claim 9 , wherein the central longitudinal axis is substantially vertical.
14. The method of claim 9 , wherein the motor is an electric motor.
15. A method of removing sand from a screen disposed in a pressure vessel, the method comprising:
causing a well fluid to flow into the pressure vessel, wherein the screen in the pressure vessel removes the sand from the well fluid, and wherein at least a portion of the sand that is removed from the well fluid at least partially obstructs one or more openings in the screen;
removing the sand from the screen using a cleaning assembly that is positioned at least partially between the pressure vessel and the screen;
rotating the screen about a central longitudinal axis that extends therethrough as the sand is removed from the screen, wherein rotating the screen comprises powering a power device positioned in the pressure vessel, such that the power device rotates the screen; and
moving the cleaning assembly, using a linear actuator positioned in the pressure vessel and adjacent to the power device, in a linear direction that is parallel to the central longitudinal axis of the screen.
16. The method of claim 15 , wherein the cleaning assembly comprises a spray nozzle assembly, and wherein removing the sand from the screen comprises spraying a washing fluid onto an outer surface of the screen with the spray nozzle assembly.
17. The method of claim 15 , further comprising determining that the one or more openings in the screen are at least partially obstructed by measuring a pressure drop of the well fluid between an inlet and an outlet of the pressure vessel.
18. The method of claim 15 , further comprising determining that the one or more openings in the screen are at least partially obstructed by measuring volumetric flow rate of the well fluid.