IP Library Granted Patent US 10,658,154
Granted Patent B2
US 10,658,154 · App. 16/050,752 · Granted May 19, 2020

System and method for performing nano beam diffraction analysis

Inventors: Marc Adam Bergendahl (Troy, NY); James John Demarest (Rensselaer, NY); Christopher J. Penny (Saratoga Springs, NY); Roger Allen Quon (Rhinebeck, NY); Christopher Joseph Waskiewicz (Rexford, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H01J37/261G01N23/20058H01J37/28G01N2223/418G01N2223/607G01N2223/6116H01J2237/206H01J2237/228H01J2237/2802H01J2237/2813H01J2237/3114H01J2237/31745
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Quick Facts
Patent No.
US 10,658,154
App. No.
16/050,752
Granted
May 19, 2020
Kind
B2
Abstract

A system for performing diffraction analysis, includes a mill for removing a surface portion of a sample, and an analyzer for performing diffraction analysis on the milled sample.

Claims (26)

1. A system for performing diffraction analysis, comprising:

a broad beam ion mill for removing a surface portion from plural parallel sides of a sample to expose an underlying surface of the sample; and

an analyzer for performing diffraction analysis on the underlying surface of the sample.

2. The system of claim 1 , further comprising:

a focused ion beam (FIB) device for preparing the sample, the mill removing a surface portion of the prepared sample.

3. The system of claim 2 , wherein the diffraction analysis comprises nano beam diffraction (NBD) analysis, the sample comprises a transmission electron microscopy (TEM) sample, the broad beam ion mill removes the surface portion by milling the prepared sample, and the analyzer comprises a strain analyzer.

4. The system of claim 3 , wherein the analyzer performs the NBD analysis on the milled sample to acquire diffraction data.

5. The system of claim 4 , wherein the milling of the TEM sample exposes the underlying surface of the TEM sample, and the strain analyzer uses a TEM camera image resolution of at least 4000 ×4000 pixels to acquire the diffraction data on the underlying surface.

6. The system of claim 4 , wherein the surface portion removed by the broad beam ion mill comprises a portion of the surface of the TEM sample which has been damaged by the FIB device.

7. The system of claim 4 , wherein the TEM sample comprises a parallel-sided sample, and the broad beam ion mill removes a surface portion from two parallel sides of the parallel-sided sample.

8. The system of claim 4 , wherein the surface portion comprises a thickness in a range from 1 nm to 45 nm.

9. The system of claim 4 , wherein the surface portion comprises at least 10% of a thickness of the TEM sample, and

wherein the diffraction data comprises a sensitivity which is less than 0.1%.

10. The system of claim 4 , wherein the sample comprises a sample from a structure, and the structure comprises one of a fin field effect transistor (finFET) and a vertical field effect transistor (vFET).

11. The system of claim 4 , wherein the broad beam ion mill is operated at a current in a range from 120 μA to 150 μA and a voltage in a range from 500 eV to 900 eV, and utilizes an argon ion beam having a size in a range from 0.5 μm to 1.5 μm.

12. A method of performing diffraction analysis, comprising:

removing a surface portion from plural parallel sides of a sample using a broad beam ion mill to expose an underlying surface of the sample; and

performing diffraction analysis on the underlying surface of the sample.

13. The method of claim 12 , further comprising:

before removing the surface portion of the sample, preparing the sample.

14. The method of claim 13 , wherein the diffraction analysis comprises nano beam diffraction analysis, the sample comprises a transmission electron microscopy (TEM) sample, the removing of the surface portion comprises milling the prepared sample, and the performing of the NBD analysis comprises using a strain analyzer to perform the NBD analysis.

15. The method of claim 14 , wherein the NBD analysis is performed on the milled sample to acquire diffraction data.

16. The method of claim 15 , wherein the milling of the TEM sample exposes the underlying surface of the TEM sample, and the strain analyzer uses a TEM camera image resolution of at least 4000 ×4000 pixels to acquire the diffraction data on the underlying surface.

17. The method of claim 15 , wherein the preparing of the TEM sample is performed by using a focused ion beam (FIB) device, the milling of the TEM sample is performed by using a broad beam ion mill, and the surface portion comprises a portion of the surface of the TEM sample which has been damaged by the FIB device.

18. The method of claim 17 , wherein the milling of the TEM sample is performed by a broad beam ion mill which is operated at a current in a range from 120 μA to 150 μ and a voltage in a range from 500 eV to 900 eV and utilizes an argon ion beam having a size in a range from 0.5 μm to 1.5 μm, and

wherein the TEM sample comprises a parallel-sided sample, and the broad beam ion mill removes a surface portion from two parallel sides of the parallel-sided sample.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2018
From: BERGENDAHL, MARC ADAM; DEMAREST, JAMES JOHN; PENNY, CHRISTOPHER J.; QUON, ROGER ALLEN; WASKIEWICZ, CHRISTOPHER JOSEPH
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 046525/0493 →
Continuity (3)
Continuation 15908400 · Feb 28, 2018
Continuation 15199350 · Jun 30, 2016
Related Publication 20190035599A1 · Jan 31, 2019