IP Library Granted Patent US 10,695,620
Granted Patent B2
US 10,695,620 · App. 15/276,576 · Granted Jun 30, 2020

Club heads with bounded face to body yield strength ratio and related methods

Inventors: Ryan M. Stokke (Anthem, AZ); Eric J. Morales (Laveen, AZ); Matthew W. Simone (Phoenix, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/0466A63B53/04A63B2053/042A63B2053/0408A63B2209/00Y10T29/49826
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Quick Facts
Patent No.
US 10,695,620
App. No.
15/276,576
Granted
Jun 30, 2020
Kind
B2
Abstract

Some embodiments include a club head with a bounded face to body yield strength ratio. Other embodiments of related club heads and methods are also disclosed.

Claims (71)

1. A golf club head comprising:

a face portion comprising a first material having a first yield strength, the first yield strength being greater than or equal to approximately 1303 MegaPascals; and

a support body comprising a second material having a second yield strength, the support body being configured to be coupled to the face portion, the second yield strength being greater than or equal to approximately 890 MegaPascals;

wherein:

the first material comprises a first titanium alloy;

the second material comprises a second titanium alloy;

the second material of the support body is only located within 0.40 centimeter from a region of the club head where the face portion transitions to the support body;

the first material of the face portion being subjected to a first heat treating step for approximately 60 minutes at a temperature equal to or greater than 600 degrees Celsius, followed by a quenching cooling process, followed by the first material being subjected to a second heat treating step for a period of time greater than 6 hours at a temperature greater than or equal to 500 degrees Celsius; and

a yield strength ratio of the second yield strength to the first yield strength is greater than or equal to approximately 0.50.

2. The golf club head of claim 1 wherein:

the yield strength ratio is greater than or equal to approximately 0.63.

3. The golf club head of claim 1 wherein:

the first yield strength is greater than or equal to approximately 1378 MegaPascals.

4. The golf club head of claim 1 wherein:

the second yield strength is greater than or equal to 900 MegaPascals.

5. The golf club head of claim 1 wherein:

the first yield strength is greater than or equal to approximately 1655 MegaPascals.

6. The golf club head of claim 1 wherein:

the second yield strength is greater than or equal to approximately 1000 MegaPascals.

7. The golf club head of claim 1 wherein:

the face portion consists essentially of the first material.

8. The golf club head of claim 1 wherein:

the support body comprises a crown support body;

the golf club head comprises a crown, and the crown comprises the crown support body; and

the crown support body consists essentially of the second material.

9. The golf club head of claim 1 wherein:

the support body comprises a sole support body;

the golf club head comprises a sole, and the sole comprises the sole support body; and

the sole support body consists essentially of the second material.

10. The golf club head of claim 1 wherein:

the face portion comprises a face insert;

the golf club head comprises a face comprising the face insert; and

the face insert comprises a face insert front surface, a face insert rear surface opposite the face insert front surface, and a face insert perimeter edge.

11. The golf club head of claim 1 wherein:

the face portion comprises at least one of a crown face portion or a sole face portion;

the golf club head comprises a crown and a sole;

when the face portion comprises the crown face portion, the crown comprises the crown face portion; and

when the face portion comprises the sole face portion, the sole comprises the sole face portion.

12. The golf club head of claim 1 wherein at least one of:

the first material comprises one of iron or titanium;

the second material comprises one of iron or titanium; or

the face portion comprises a face center, and a thickness of the face portion at the face center is less than or equal to approximately 0.2540 centimeters.

13. The golf club head of claim 12 wherein:

the thickness of the face portion at the face center is less than or equal to approximately 0.1905 centimeters.

14. The golf club head of claim 1 wherein:

the golf club head comprises a wood-type golf club head.

15. A golf club head comprising:

a face portion comprising a first material having a first yield strength, the first yield strength being greater than or equal to approximately 1034 MegaPascals; and

a support body comprising a second material having a second yield strength, the support body being configured to be coupled to the face portion;

wherein:

the second material of the support body is only located within 0.40 centimeter from a region of the club head where the face portion transitions to the support body;

the first material of the face portion being subjected to a first heat treating step for approximately 60 minutes at a temperature equal to or greater than 600 degrees Celsius, followed by a quenching cooling process, followed by the first material being subjected to a second heat treating step for a period of time greater than 6 hours at a temperature greater than or equal to 500 degrees Celsius; and

a yield strength ratio of the second yield strength to the first yield strength is greater than or equal to approximately 0.50.

16. The golf club head of claim 15 wherein:

the yield strength ratio is greater than or equal to approximately 0.63.

17. The golf club head of claim 15 wherein:

the first yield strength is greater than or equal to approximately 1378 MegaPascals.

18. The golf club head of claim 15 wherein:

the second yield strength is greater than or equal to 900 MegaPascals.

19. A method of manufacturing a golf club head, the method comprising:

providing a face portion comprising a first material having a first yield strength, the first yield strength being greater than or equal to approximately 1378 MegaPascals; and

providing a support body comprising a second material having a second yield strength, the support body being configured to be coupled to the face portion;

wherein:

the first material of the face portion being subjected to a first heat treating step for approximately 60 minutes at a temperature equal to or greater than 600 degrees Celsius, followed by a quenching cooling process, followed by the first material being subjected to a second heat treating step for a period of time greater than 6 hours at a temperature greater than or equal to 500 degrees Celsius;

the first material comprises a first titanium alloy;

the second material comprises a second titanium alloy having a second yield strength greater than or equal to 890 MegaPascals;

the second material of the support body is only located within 0.40 centimeter from a region of the club head where the face portion transitions to the support body; and

a yield strength ratio of the second yield strength to the first yield strength is greater than or equal to approximately 0.50.

20. The method of claim 19 further comprising:

coupling the face portion to the support body, wherein:

coupling the face portion to the support body comprises welding the face portion to the support body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2016
From: STOKKE, RYAN M.; MORALES, ERIC J.; SIMONE, MATTHEW W.
To: KARSTEN MANUFACTURING CORPORATION
Reel/Frame 039937/0286 →
Continuity (3)
Continuation In Part 14072190 · Nov 5, 2013
Provisional Application 62334623 · May 11, 2016
Related Publication 20170007893A1 · Jan 12, 2017