IP Library Granted Patent US 10,695,988
Granted Patent B2
US 10,695,988 · App. 16/453,786 · Granted Jun 30, 2020

Method of producing three-dimensional shaped article

Inventors: Yukio Hanyu (Isehara, JP); Akira Sugiyama (Yokohama, JP); Naotake Sato (Yokohama, JP); Tatsuya Tada (Yokohama, JP); Satoru Yamanaka (Kawasaki, JP)
Assignee: CANON KABUSHIKI KAISHA
B29C67/0081B29C64/141B29C64/165B29C64/40B33Y10/00G03G15/22G03G15/224B29K2105/251B29K2995/0062
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Quick Facts
Patent No.
US 10,695,988
App. No.
16/453,786
Granted
Jun 30, 2020
Kind
B2
Abstract

A method of producing a three-dimensional shaped article includes a step of forming particle layers by arranging particles containing a material for forming a shaped article and particles containing a material having higher solubility in fluid than the material for forming the shaped article, a step of forming a stack by melting and stacking the particle layers, and a step of removing the material having higher solubility in the fluid than the material for forming the shaped article from the stack by dissolving the material having higher solubility in the fluid than the material for forming the shaped article in the fluid.

Claims (15)

1. A method of producing a three-dimensional shaped article made of an article material, the method comprising:

forming layers including a region made of the article material and a region made of a support material;

forming a stack by melting and stacking the layers; and

removing the region made of the support material from the stack,

wherein the support material contains a first material having a dynamic viscoelasticity higher than a dynamic viscoelasticity of the article material and a second material having a dynamic viscoelasticity lower than the dynamic viscoelasticity of the article material, and

wherein a difference between a dynamic viscoelasticity of the support material and the dynamic viscoelasticity of the article material is smaller than a difference between the dynamic viscoelasticity of the first material and the dynamic viscoelasticity of the article material and is smaller than a difference between the dynamic viscoelasticity of the second material and the dynamic viscoelasticity of the article material.

2. The method according to claim 1 , wherein the region made of the support member is selectively removed from the stack with use of a liquid containing water.

3. The method according to claim 2 , wherein at least one of the first material and the second material is a water-soluble material.

4. The method according to claim 3 , wherein the water-soluble material is a compound containing a hydroxy group.

5. The method according to claim 3 , wherein the water-soluble material is a water-soluble carbohydrate.

6. The method according to claim 2 , wherein the article material is at least one of polypropylene, an acrylonitrile-butadiene-styrene copolymer, polymethyl methacrylate, and polyvinyl acetate.

7. The method according to claim 1 , wherein a main component of the liquid containing water is water.

8. The method according to claim 1 , wherein the article material and the support material are particles.

9. The method according to claim 8 , wherein electrophotography is used for forming the layers including the region made of the article material and the region made of the support material.

10. The method according to claim 8 , wherein an average particle size of the support material is 100 μm or less.

Priority Claims (2)
JP 2014-045622 · Mar 7, 2014 · national
JP 2014-045623 · Mar 7, 2014 · national
Continuity (2)
Continuation 15123720
Related Publication 20190315052A1 · Oct 17, 2019
Cited By (12)
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