IP Library Granted Patent US 10,697,339
Granted Patent B2
US 10,697,339 · App. 16/230,885 · Granted Jun 30, 2020

Using electromagnetic waves and/or injection to facilitate operation of catalytic converters

Inventors: Gurjap Singh (Iowa City, IA); Albert Ratner (Iowa City, IA)
Assignee: Great Lakes Pollution Control, Inc.
F01N3/202F01N3/027F01N3/028F01N3/2013F01N3/2066F01N11/002F01N2610/00F01N2610/14Y02A50/2325Y02T10/24Y02T10/26
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Quick Facts
Patent No.
US 10,697,339
App. No.
16/230,885
Granted
Jun 30, 2020
Kind
B2
Abstract

A system includes an exhaust conduit coupled, at least first end of the exhaust conduit, to an internal combustion; a catalytic converter coupled to a second end of the exhaust conduit; and electromagnetic wave source configured to emit electromagnetic energy; and a wave guide, coupled at a first end to the electromagnetic wave source and at a second end to the exhaust conduit, and extending between the electromagnetic wave source and the exhaust conduit. The electromagnetic wave source is configured to provide the electromagnetic energy, via the wave guide, to exhaust gas traveling through the exhaust conduit.

Claims (36)

1. A system, comprising:

an exhaust conduit coupled, at a first end of the exhaust conduit, to an internal combustion engine;

a catalytic converter coupled to a second end of the exhaust conduit;

an electromagnetic wave source configured to emit electromagnetic energy;

a wave guide, coupled at a first end to the electromagnetic wave source and at a second end to the exhaust conduit, and extending between the electromagnetic wave source and the exhaust conduit, wherein the electromagnetic wave source is configured to provide the electromagnetic energy, via the wave guide, to exhaust gas traveling through the exhaust conduit;

wherein the exhaust conduit is configured to contain the electromagnetic energy within the exhaust conduit; an injector positioned upstream of the location at which the wave guide is coupled to the exhaust conduit, wherein the injector is configured to inject an injection substance into the exhaust conduit; and a first portion of mesh material disposed within the exhaust conduit and upstream of a location at which the wave guide is coupled to the exhaust conduit; and a second portion of the mesh material disposed is within the exhaust conduit and downstream of the location at which the wave guide is coupled to the exhaust conduit; wherein the injector is positioned to inject the injection substance into the exhaust conduit downstream of the first portion of mesh material.

2. The system of claim 1 , further comprising mesh material disposed within the exhaust conduit to contain the electromagnetic energy within the exhaust conduit.

3. The system of claim 2 , wherein a first portion of the mesh material is positioned upstream of the location at which the wave guide is coupled to the exhaust conduit; and a second portion of the mesh material is positioned downstream of the location at which the wave guide is coupled to the exhaust conduit.

4. The system of claim 1 , wherein the injection substance is a reducing agent.

5. The system of claim 4 , wherein the reducing agent comprises urea.

6. The system of claim 1 , further comprising an additional electromagnetic wave coupled, via an additional wave guide, to the exhaust conduit.

7. The system of claim 6 , wherein the second electromagnetic wave source comprises at least one of a visible light source, an infrared light source, and a radio frequency (RF) wave source.

8. The system of claim 1 , wherein the electromagnetic energy comprises microwave energy.

9. The system of claim 8 , wherein the electromagnetic wave source comprises a magnetron.

10. An exhaust processing system for use with a catalytic converter that is configured to receive exhaust gas via an exhaust conduit, the system comprising:

an injector positioned along the exhaust conduit and configured to inject an injection substance into the exhaust conduit; and

an electromagnetic wave source configured to emit electromagnetic energy; and

a wave guide, coupled at a first end to the electromagnetic wave source and at a second end to the exhaust conduit, and extending between the electromagnetic wave source and the exhaust conduit, wherein the electromagnetic wave source is configured to provide the electromagnetic energy, via the wave guide, to exhaust gas and the injected injection substance within the exhaust conduit;

wherein the exhaust conduit is configured to contain the electromagnetic energy within the exhaust conduit; wherein the injector is positioned upstream of the location at which the wave guide is coupled to the exhaust conduit; and a first portion of mesh material disposed within the exhaust conduit and upstream of a location at which the wave guide is coupled to the exhaust conduit; and a second portion of the mesh material disposed is within the exhaust conduit and downstream of the location at which the wave guide is coupled to the exhaust conduit; wherein the injector is positioned to inject the injection substance into the exhaust conduit downstream of the first portion of mesh material.

11. The system of claim 10 , wherein the injection substance comprises at least one of a liquid, a vapor, a solid, and a slurry.

12. The method of claim either of claim 10 , wherein the electromagnetic wave source comprises a microwave source.

13. A method of using a system of claim 1 to treat the exhaust gas prior to entering the catalytic converter, the method comprising:

determining a temperature associated with the exhaust gas;

determining that the temperature is not a target temperature;

causing, in response to determining that the temperature is not a target temperature, the electromagnetic wave source to provide the electromagnetic energy, via the wave guide, to the exhaust conduit; and

causing an injector to inject an injection substance into the exhaust conduit.

14. The method of claim 13 , further comprising:

determining an additional temperature associated with the exhaust gas;

determining that the additional temperature is a target temperature; and

causing, in response to determining that the additional temperature is a target temperature, the electromagnetic wave source to:

discontinue providing the electromagnetic energy to the exhaust conduit; or

provide electromagnetic energy to the exhaust conduit using a modified power level.

15. The method of claim 13 , wherein the injection substance comprises at least one of urea and water.

16. The method of claim 13 , wherein the target temperature comprises a temperature sufficient to facilitate a reaction between the injection substance and at least one of unburned hydrocarbons (UHC), nitric oxides (NOx), and carbon monoxide (CO).

17. The method of claim 13 , wherein the target temperature comprises at least approximately 600 degrees Celsius.

18. The method of claim 13 , further comprising installing the system into a vehicle having a combustion engine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2020
From: SINGH, GURJAP; RATNER, ALBERT
To: GREAT LAKES POLLUTION CONTROL, INC.
Reel/Frame 052690/0195 →
Continuity (3)
Continuation PCTUS2017039838 · Jun 28, 2017
Provisional Application 62356082 · Jun 29, 2016
Related Publication 20190120108A1 · Apr 25, 2019