IP Library Granted Patent US 10,698,148
Granted Patent B2
US 10,698,148 · App. 15/769,155 · Granted Jun 30, 2020

Polarizing element and method of producing same

Inventors: Tomu Takeda (Tome, JP); Hideto Sagawa (Tome, JP)
Assignee: Dexerials Corporation
G02B5/3058B29D11/00644G02B5/30G02F1/133528G02F2001/133548
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Quick Facts
Patent No.
US 10,698,148
App. No.
15/769,155
Granted
Jun 30, 2020
Kind
B2
Abstract

Provided is a polarizing element having a wire grid structure. The polarizing element includes a transparent substrate ( 11 ) and grid-shaped protrusions ( 10 ) that are arranged on the transparent substrate ( 11 ) at a smaller pitch than a wavelength of operating band light and that extend in a specific direction. The grid-shaped protrusions ( 10 ) include a reflection layer ( 12 ) formed on the transparent substrate ( 11 ). The reflection layer ( 12 ) includes a metal layer ( 15 ) and an oxide layer ( 16 ) that covers a side surface of the metal layer ( 15 ) as viewed in the specific direction and is formed from an oxide of a constituent metal of the metal layer ( 15 ).

Claims (26)

1. A polarizing element having a wire grid structure, comprising:

a transparent substrate; and

grid-shaped protrusions that are arranged on the transparent substrate at a smaller pitch than a wavelength of operating band light and that extend in a specific direction, wherein

the grid-shaped protrusions include a reflection layer formed on the transparent substrate,

the reflection layer includes a metal layer and oxide layers that cover side surfaces of the metal layer as viewed in the specific direction and is formed from an oxide of a constituent metal of the metal layer, and

the grid-shaped protrusions have a grid width, the grid width being defined as a width of the grid-shaped protrusions in an arrangement direction thereof, of 35 nm to 45 nm, and that the polarizing element satisfies 28%≤x<48%, where x stands for a proportion of a combined width of the oxide layers to the grid width in the arrangement direction of the grid-shaped protrusions.

2. The polarizing element according to claim 1 , wherein

the grid-shaped protrusions further include a dielectric layer formed on the reflection layer and an absorption layer formed on the dielectric layer.

3. The polarizing element according to claim 1 , wherein

each oxide layer has an increasing degree of oxidation of the constituent metal of the metal layer with increasing proximity to an outermost surface of each oxide layer.

4. A method of producing a polarizing element having a wire grid structure, comprising:

forming a metal layer that is arranged on a transparent substrate at a smaller pitch than a wavelength of operating band light and that extends in a specific direction;

forming a dielectric layer on the metal layer;

forming an absorption layer on the dielectric layer; and

forming oxide layers from an oxide of a constituent metal of the metal layer at side surfaces of the metal layer by oxidizing the metal layer after the absorption layer is formed, wherein

grid-shaped protrusions include the metal layer, the dielectric layer, the absorption layer and the oxide layers, and have a grid width, the grid width being defined as a width of a grid-shaped protrusion in an arrangement direction thereof, of 35 nm to 45 nm, and that the polarizing element satisfies 28%≤x<48%, where x stands for a proportion of a combined width of the oxide layers to the grid width in the arrangement direction of the grid-shaped protrusion.

5. The method of producing a polarizing element according to claim 4 , wherein

the metal layer is oxidized by heat treatment in the forming of the oxide layers.

6. The method of producing a polarizing element according to claim 5 , wherein

each oxide layer has an increasing degree of oxidation of the constituent metal of the metal layer with increasing proximity to an outermost surface of each oxide layer.

7. A method of producing a polarizing element that includes a transparent substrate and grid-shaped protrusions that are arranged on the transparent substrate at a smaller pitch than a wavelength of operating band light and that extend in a specific direction, the grid-shaped protrusions having a grid width, the grid width being defined as a width of the grid-shaped protrusions in an arrangement direction thereof, of 35 nm to 45 nm, and the polarizing element having a transmission characteristic of transmission axis transmittance of 93.5% or more when incident light is green band light having a wavelength λ of 520 nm to 590 nm, the method comprising:

forming a metal layer that is arranged on the transparent substrate at a smaller pitch than a wavelength of operating band light and that extends in the specific direction;

forming a dielectric layer on the metal layer;

forming an absorption layer on the dielectric layer; and

forming oxide layers from an oxide of a constituent metal of the metal layer at side surfaces of the metal layer by oxidizing the metal layer after the absorption layer is formed, wherein the grid-shaped protrusions include the metal layer, the dielectric layer, the absorption layer and the oxide layers, and

the oxide layers being formed with a thickness within a range for which 28%≤x<48%, where x stands for a proportion of a combined width of an oxide layer present at a left side and an oxide layer present at a right side of the metal layer to the grid width in the arrangement direction as viewed in the specific direction, such that the transmission characteristic is satisfied.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2018
From: TAKEDA, TOMU; SAGAWA, HIDETO
To: DEXERIALS CORPORATION
Reel/Frame 045573/0912 →
Priority Claims (1)
JP 2015-212023 · Oct 28, 2015 · national
Continuity (1)
Related Publication 20180299602A1 · Oct 18, 2018