Inductor winding method and inductor winding device
Provided is an inductor winding method and an inductor winding device. The inductor winding method comprises steps of: A. dividing turns of coil of each winding of the inductor into a first winding and a second winding based on a preset ratio; B. winding the first winding on one of multiple magnetic columns, and winding the second winding on another one of the multiple magnetic columns which is different from the magnetic column on which the first winding is wound; and C. performing step A and step B cyclically until all the windings of the inductor are wound. With a coupling inductor having interleaving-wound structure, power frequency magnetic fluxes generated by magnetic lines in magnetic columns counteract one another, thereby solving the problem of high magnetic flux density in a magnetic core while achieving certain leakage inductance.
1. An inductor winding device, comprising:
a magnetic core comprising a plurality of magnetic columns; and
an inductor comprising a plurality of windings, wherein turns of coil of each winding of the inductor is divided into a first winding and a second winding based on a preset ratio, the first winding is wound on a first magnetic column of the plurality of magnetic columns and the second winding is wound on a second magnetic column of the plurality of magnetic columns which is different from the magnetic column on which the first winding is wound,
wherein magnetic lines respectively generated by two windings on a same magnetic column of at least one of the first magnetic column and the second magnetic column, have opposite directions in an axis direction of the magnetic column.
2. The inductor winding device according to claim 1 , wherein the magnetic core further comprises an upper yoke and a lower yoke, wherein the plurality of magnetic columns are arranged between the upper yoke and the lower yoke.
3. The inductor winding device according to claim 2 , wherein the magnetic core further comprises a secondary magnetic core connected to the upper yoke and the lower yoke.
4. The inductor winding device according to claim 3 , wherein the secondary magnetic core comprises a plurality of secondary sub-magnetic cores corresponding to the plurality of magnetic columns, wherein the plurality of secondary sub-magnetic cores are connected at a first side of the upper yoke and the lower yoke.
5. The inductor winding device according to claim 3 , wherein the secondary magnetic core comprises a plurality of secondary sub-magnetic cores, wherein the plurality of secondary sub-magnetic cores are arranged between the upper yoke and the lower yoke, and are arranged alternately with the plurality of magnetic columns.
6. The inductor winding device according to claim 3 , wherein the secondary magnetic core comprises two secondary sub-magnetic cores, wherein
the two secondary sub-magnetic cores are respectively connected to a front side and a back side of the upper yoke and the lower yoke; or
the two secondary sub-magnetic cores are respectively connected to a left side and a right side of the upper yoke and the lower yoke; or
the two secondary sub-magnetic cores are arranged between the upper yoke and the lower yoke.
7. The inductor winding device according to claim 3 , wherein the secondary magnetic core is a cylinder, and both the upper yoke and the lower yoke are cylinders, wherein a diameter of a bottom surface of the secondary magnetic core is smaller than a diameter of a bottom surface of the upper yoke or a diameter of a bottom surface of the lower yoke; and
the secondary magnetic core is arranged between the upper yoke and the lower yoke, wherein a center of the bottom surface of the secondary magnetic core coincides with both a center of the bottom surface of the upper yoke and a center of the bottom surface of the lower yoke.