IP Library Granted Patent US 10,763,542
Granted Patent B2
US 10,763,542 · App. 15/403,471 · Granted Sep 1, 2020

All solid-state secondary battery, inorganic solid electrolyte particles, solid electrolyte composition, electrode sheet for battery, and method for manufacturing all solid-state secondary battery

Inventors: Katsuhiko Meguro (Ashigarakami-gun, JP); Hiroaki Mochizuki (Ashigarakami-gun, JP); Masaomi Makino (Ashigarakami-gun, JP); Tomonori Mimura (Ashigarakami-gun, JP)
Assignee: FUJIFILM Corporation
H01M10/0562H01M4/62H01M10/0525H01M10/0585H01M2300/0071Y02T10/7011
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Quick Facts
Patent No.
US 10,763,542
App. No.
15/403,471
Granted
Sep 1, 2020
Kind
B2
Abstract

Provided are an all solid-state secondary battery capable of exhibiting an improved ion-conducting property regardless of troublesome manufacturing steps or special materials, inorganic solid electrolyte particles, a solid electrolyte composition, an electrode sheet for a battery, and a method for manufacturing an all solid-state secondary battery. An all solid-state secondary battery comprising: a positive electrode active material layer; a negative electrode active material layer; and an inorganic solid electrolyte layer between the positive and negative electrode active material layers, in which inorganic solid electrolyte particles satisfying all of the following data A are included in at least any layer of the positive electrode active material layer, the negative electrode active material layer, or the inorganic solid electrolyte layer: <data A> a boundary length of a projected particle of the inorganic solid electrolyte particle is represented by L; a cross-sectional area of the projected particle of the inorganic solid electrolyte particle is represented by A; an unevenness coefficient FU represented by Expression (1) below is in a range of 0.85 or more and 1 or less; FU =4π A/L 2   (1).

Claims (52)

1. An all solid-state secondary battery comprising:

a positive electrode active material layer,

a negative electrode active material layer; and

an inorganic solid electrolyte layer between the positive and negative electrode active material layers,

wherein inorganic solid electrolyte particles whose primary particles satisfying all of the following data A are included in at least any layer of the positive electrode active material layer, the negative electrode active material layer, or the inorganic solid electrolyte layer:

<data A>

a perimeter of a projected particle of the inorganic solid electrolyte particle is represented by L;

a cross-sectional area of the projected particle of the inorganic solid electrolyte particle is represented by A;

an unevenness coefficient FU represented by Expression (1) below is in a range of 0.85 or more and 1 or less;

FU= 4π A/L 2   (1).

2. The all solid-state secondary battery according to claim 1 ,

wherein an average particle diameter of the inorganic solid electrolyte particles is 1 μm or more and 10 μm or less.

3. The all solid-state secondary battery according to claim 1 ,

wherein D90 of the inorganic solid electrolyte particles is 2 μm or more and 20 μm or less.

4. The all solid-state secondary battery according to claim 1 ,

wherein a flatness ratio that is evaluated using Feret's diameter of the inorganic solid electrolyte particles is 1.2 or higher and 1.76 or lower.

5. The all solid-state secondary battery according to claim 1 ,

wherein thicknesses of the positive electrode active material layer, the negative electrode active material layer, and the inorganic solid electrolyte layer are respectively 1 μm or more and 1,000 μm or less.

6. The all solid-state secondary battery according to claim 1 ,

wherein at least one layer of the positive electrode active material layer, the negative electrode active material layer, or the inorganic solid electrolyte layer includes a binder.

7. The all solid-state secondary battery according to claim 1 ,

wherein the inorganic solid electrolyte particles are oxide-based inorganic solid electrolyte particles.

8. The all solid-state secondary battery according to claim 7 ,

wherein the oxide-based inorganic solid electrolyte particles are selected from compounds of the following formulae:

Li xa La ya TiO 3

xa=0.3 to 0.7, ya=0.3 to 0.7

Li 7 La 3 Zr 2 O 12

Li 3.5 Zn 0.25 GeO 4

LiTi 2 P 3 O 12

Li 1+xb+yb (Al, Ga) xb (Ti, Ge) 2−xb Si yb P 3−yb O 12

0≤xb≤1, 0≤yb≤1

Li 3 PO 4

LiPON

LiPOD

D is at least one selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Nb, Mo, Ru, Ag, Ta, W, Pt, or Au

LiAON

A is at least one selected from Si, B, Ge, Al, C, or Ga.

9. The all solid-state secondary battery according to claim 1 ,

wherein the inorganic solid electrolyte particles are sulfide-based inorganic solid electrolyte particles.

10. The all solid-state secondary battery according to claim 9 ,

wherein, when the sulfide-based inorganic solid electrolyte particles are prepared by means of stirring and crushing in a crushing medium including crushing particles in a mixing tank in a crusher,

an average particle diameter of the crushing particles is set to 1,000 times or more and 10,000 times or less the average particle diameter of target inorganic solid electrolyte particles, and a density of the crushing particles is set to 0.9 g/cm 3 or more and 2.4 g/cm 3 or less.

11. The all solid-state secondary battery according to claim 10 ,

wherein the crushing particles include at least one selected from thermosetting plastic particles, thermoplastic plastic particles, or rubber particles.

12. The all solid-state secondary battery according to claim 1 ,

wherein, when the inorganic solid electrolyte particles are prepared by means of stirring and crushing in a crushing medium including crushing particles in a mixing tank in a crusher,

an average particle diameter of the crushing particles is set to 100 times or more and 1,500 times or less the average particle diameter of target inorganic solid electrolyte particles, and a filling percentage of the crushing particles in the mixing tank is set to be higher than 60% and 74% or lower according to a definition of Expression (2) below:

filling percentage α=Σ Z/V 0 ×100  (2)

V 0 : an inner volume of the mixing tank

ΣZ: a sum of volumes of the crushing particles filling the mixing tank.

13. The all solid-state secondary battery according to claim 12 ,

wherein the crushing particles include at least one material selected from agate, alumina, zirconia, stainless steel, chromium steel, tungsten carbide, or silicon nitride.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2017
From: MEGURO, KATSUHIKO; MOCHIZUKI, HIROAKI; MAKINO, MASAOMI; MIMURA, TOMONORI
To: FUJIFILM CORPORATION
Reel/Frame 040948/0635 →
Priority Claims (1)
JP 2014-156838 · Jul 31, 2014 · national
Continuity (2)
Continuation PCTJP2015071552 · Jul 29, 2015
Related Publication 20170125842A1 · May 4, 2017
Cited By (1)
US 12,695,117