IP Library Granted Patent US 10,801,271
Granted Patent B2
US 10,801,271 · App. 16/315,990 · Granted Oct 13, 2020

Laser induced graphene coated optical fibers

Inventors: Satyan Gopal Bhongale (Cypress, TX); Daniel Joshua Stark (Houston, TX); Etienne Samson (Cypress, TX); Li Gao (Katy, TX)
Assignee: Halliburton Energy Services, Inc.
E21B17/003E21B47/00G01D5/268G01N21/00G02B6/02395G02B6/443G02B6/4415G02B6/4479H01G11/08H01G11/10H01G11/36H01G11/86
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Quick Facts
Patent No.
US 10,801,271
App. No.
16/315,990
Granted
Oct 13, 2020
Kind
B2
Abstract

The disclosed embodiments include an optical fiber having a graphene coating, a method to apply a graphene coating onto an optical fiber, and a fiber optic cable having a graphene coating. In one embodiment, the optical fiber includes an optical core that extends along a longitudinal axis. The optical fiber also includes a carbon based coating that covers the optical core along the longitudinal axis. The optical fiber also includes a layer of graphene formed on a first surface of the carbon based coating. The layer of graphene is formed from a laser induction process that includes focusing a laser beam at the carbon based coating to photothermally convert the first surface of the carbon based coating into graphene.

Claims (28)

1. An optical fiber having a graphene coating, comprising:

an optical core extending along a longitudinal axis;

a carbon based coating covering the optical core along the longitudinal axis;

a layer of graphene formed on a first surface of the carbon based coating; and

a plurality of electrical components formed on the layer of graphene.

2. The optical fiber of claim 1 , wherein the layer of graphene is formed from a laser induction process comprising focusing a laser beam at the carbon based coating to photothermally convert the first surface of the carbon based coating into the layer of graphene.

3. The optical fiber of claim 1 , wherein the plurality of electrical components form a power source to provide power to a downhole tool.

4. The optical fiber of claim 1 , wherein the plurality of electrical components form sensor components to provide measurements of a downhole environment.

5. The optical fiber of claim 4 , wherein the sensor components are operable to measure at least one of a pressure, a temperature, a resistivity, an electromagnetic field strength and direction, an acoustic field strength, a radioactive flux, water content, and a pH of the downhole environment.

6. The optical fiber of claim 1 , further comprising an intermediary layer having material properties that strengthen the optical fiber.

7. The optical fiber of claim 6 , wherein the intermediary layer has insulating or semiconducting properties that isolate the optical core from one or more electrically conductive layers.

8. The optical fiber of claim 1 , wherein the carbon based coating is formed from polyimides.

9. The optical fiber of claim 1 , wherein the layer of graphene inhibits hydrogen ions from penetrating the carbon based coating.

10. The optical fiber of claim 1 , wherein the graphene layer is electrically conductive.

11. A fiber optic cable having a graphene coating, the fiber optic cable comprising:

a plurality of optical fibers extending along a longitudinal axis;

a carbon based coating encapsulating the plurality of optical fibers along the longitudinal axis;

a layer of graphene having conductive properties and disposed on a first surface of the carbon based coating; and

at least one layer of material disposed on a first surface of the layer of graphene.

12. The fiber optic cable of claim 11 , further comprising a plurality of electrical components formed from the layer of graphene and a first layer of the at least one layer of the material.

13. The fiber optic cable of claim 11 , wherein the layer of graphene is disposed on the first surface of the carbon based coating via a laser induction process comprising focusing a laser beam at the carbon based coating to photothermally convert carbon atoms of the carbon based coating from having an sp 3 hybridization to an sp 2 hybridization.

14. The fiber optic cable of claim 11 , further comprising a plurality of electrical components formed on the layer of graphene.

15. The fiber optic cable of claim 14 , wherein the plurality of electrical components form a power source to provide power to a downhole tool.

16. The fiber optic cable of claim 14 , wherein the plurality of electrical components form sensor components to provide measurements of a downhole environment.

17. The fiber optic cable of claim 16 , wherein the sensor components are operable to measure at least one of a pressure, a temperature, a resistivity, an electromagnetic field strength and direction, an acoustic field strength, a radioactive flux, water content, and a pH of the downhole environment.

18. The fiber optic cable of claim 11 , further comprising an intermediary layer having material properties that strengthen the optical fiber optic cable.

19. The fiber optic cable of claim 11 , wherein the layer of graphene inhibits hydrogen ions from penetrating the carbon based coating.

20. The fiber optic cable of claim 11 , wherein the graphene layer is electrically conductive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2019
From: STARK, DANIEL JOSHUA; SAMSON, ETIENNE; GAO, LI
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 048216/0950 →
Continuity (1)
Related Publication 20190136639A1 · May 9, 2019