IP Library Granted Patent US 10,830,721
Granted Patent B2
US 10,830,721 · App. 15/582,172 · Granted Nov 10, 2020

Metal nanoparticle-decorated nanotubes for gas sensing

Inventors: Gabriel Iftime (Dublin, CA); Clinton Smith (San Francisco, CA); David Eric Schwartz (San Carlos, CA); Yong Zhang (Millbrae, CA); Vedasri Vedharathinam (Sunnyvale, CA)
Assignee: Palo Alto Research Center Incorporated
G01N27/04B01J20/0225B01J20/205B01J20/3204B01J20/327G01N27/126G01N27/127G01N33/0009B22F1/0062B22F2999/00B82Y15/00B82Y30/00B82Y40/00C22C2026/002
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Quick Facts
Patent No.
US 10,830,721
App. No.
15/582,172
Granted
Nov 10, 2020
Kind
B2
Abstract

Disclosed herein are embodiments of compositions for gas sensing and sensors utilizing the same. In one embodiment, a composition comprises carbon nanotubes and and polymer-coated metal nanoparticles bound to the carbon nanotubes.

Claims (31)

1. A sensor for detecting gas, the sensor comprising:

an electrode assembly comprising electrodes; and

a gas-adsorbing material disposed between the electrodes of the electrode assembly, wherein the gas-adsorbing material comprises:

carbon nanotubes; and

polymer-coated-metal nanoparticles bound to the carbon nanotubes, wherein the carbon nanotubes are substantially free of carboxylic acid functional groups and hydroxyl functional groups.

2. The sensor of claim 1 , wherein the electrode assembly is operatively coupled to a processing device, wherein the processing device is configured to measure changes in resistivity of the gas-adsorbing material that result from gas molecules adsorbed to the gas-adsorbing material.

3. The sensor of claim 2 , wherein the sensor has detection limit of less than or equal to 100 parts per million (ppm) during operation in an ambient environment having a relative humidity from 0% to at least 80%.

4. The sensor of claim 2 , wherein the sensor is adapted to selectively detect methane.

5. The sensor of claim 1 , wherein the polymer-coated metal nanoparticles are non-covalently bound to the carbon nanotubes.

6. The sensor of claim 1 , wherein an average degree of functionalization of the carbon nanotubes with carboxylic acid groups and/or hydroxyl groups is less than 3 percent by weight based on a total weight of the carbon nanotubes.

7. The sensor of claim 1 , wherein the carbon nanotubes comprise single-walled carbon nanotubes or multi-wall carbon nanotubes.

8. The sensor of claim 1 , wherein the polymer-coated metal nanoparticles each comprise a metallic core, and wherein the polymer layer is covalently bound to the metallic core.

9. The sensor of claim 8 , wherein the metallic core comprises a metal selected from a group consisting of palladium, iridium, rhodium, platinum and gold.

10. The sensor of claim 4 , wherein the sensor is further adapted to be refreshed by flushing with a methane-free gas.

11. A sensor for detecting gas, comprising:

an electrode assembly comprising electrodes; and

a gas adsorbing material disposed between the electrodes of the electrode assembly, wherein the gas-adsorbing material comprises:

single wall carbon nanotubes; and

polymer-coated metal nanoparticles bound to the carbon nanotubes, wherein an average degree of functionalization of the carbon nanotubes with carboxylic acid groups and/or hydroxyl groups is less than 3 percent by weight based on a total weight of the carbon nanotubes.

12. The sensor of claim 11 , wherein the sensor is adapted to selectively detect methane.

13. The sensor of claim 11 , wherein a diameter of a metal core of the polymer-coated nanoparticles is in a range from less than or equal to 1 nanometer to at least 10 nanometers.

14. The sensor of claim 11 , wherein the sensor has a lower limit of detection less than or equal to 100 parts per million (ppm).

15. The sensor of claim 11 , wherein the sensor is adapted to selectively detect methane, and wherein the sensor is further adapted to be refreshed by flushing with a methane-free gas.

16. A network of one or more sensors for detecting gas, at least one of the sensors comprising:

an electrode assembly comprising electrodes; and

a gas-adsorbing material disposed between the electrodes of the electrode assembly, wherein the gas-adsorbing material comprises:

carbon nanotubes; and

polymer-coated metal nanoparticles bound to the carbon nanotubes, wherein the carbon nanotubes are substantially free of carboxylic acid functional groups and hydroxyl functional groups.

17. The network of claim 16 , wherein the one or more sensors is adapted to selectively detect methane.

18. The network of claim 17 , wherein the one or more sensors is further adapted to be refreshed by flushing with a methane-free gas.

19. The network of claim 16 , wherein the one or more sensors has a lower limit of detection less than or equal to 100 parts per million (ppm).

Assignments (8)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
CONFIRMATORY LICENSE Recorded Nov 30, 2023
From: PALO ALTO RESEARCH CENTER, INCORPORATED
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 065725/0727 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2017
From: IFTIME, GABRIEL; SMITH, CLINTON; SCHWARTZ, DAVID ERIC; ZHANG, YONG; VEDHARATHINAM, VEDASRI
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 042186/0454 →
Continuity (1)
Related Publication 20180313775A1 · Nov 1, 2018