Dosing pump system
A compact, modular dosing pump system that is capable of microdose and macrodose volume flow rates, reduces or eliminates the need for additional flow control components such as temperature and pressure sensors, and utilizes a wider operational flow range than existing systems while maintaining the level of accuracy and precision exhibited by conventional dosing pump systems is provided. The dosing pump utilizes a a control system to deliver a range of fluid volumes. The control system monitors the motor emf voltage, calculates the flow rate, and makes adjustments to the pump motor voltage to precisely maintain the desired flowrate.
1. A pump system comprising:
At least two controllers networked together;
a first fluid pump including a first motor and a first pump outlet branch orifice, a first controller of the at least two controllers being operably connected to said first fluid pump;
a second fluid pump including a second motor and a second pump outlet branch orifice, a second controller of the at least two controllers being operably connected to said second fluid pump;
wherein the first pump outlet branch orifice and the second pump outlet branch orifice have different dimensions;
wherein the first controller is configured to operate the first fluid pump to pump a first fluid having a first predefined flow rate;
wherein the second controller is configured to operate the second fluid pump to pump a second fluid having a second predefined flow rate;
wherein the first predefined flow rate and the second predefined flow rate are different;
wherein the first controller monitors a first motor electromotive force and controls the operation of said first motor by utilizing input data corresponding to the first predefined flow rate and by utilizing information pertaining to the first motor electromotive force to adjust a pulse width of a voltage applied to the first motor;
wherein the second controller monitors a second motor electromotive force and controls the operation of said second motor by utilizing input data corresponding to the second predefined flow rate and by utilizing information pertaining to the second motor electromotive force to adjust a pulse width of a voltage applied to the second motor; and
wherein the first controller includes a plurality of predefined motor electromotive force values, and a plurality of predefined fluid property values in addition to the first predefined flow rate and the second predefined flow rate; and wherein the first controller adjusts the pulse width of the voltage to be applied to the first motor by using at least one of the plurality of predefined motor electromotive force values and at least one of the plurality of predefined fluid property values.
2. The pump system of claim 1 wherein at least one of the first fluid pump and the second fluid pump further comprises one or more valves and wherein the one or more valves are only opened upon an application of sufficient pressure to the valves by the first fluid or the second fluid and only closed when there is an application of insufficient pressure to the valves by the first fluid or the second fluid to force fluid through the valves.
3. The pump system of claim 1 wherein the first controller generates a signal based on the first motor electromotive force indicating that a fluid supply for the first fluid pump is depleted.
4. The pump system of claim 1 wherein the first controller controls the operation of the first motor and the second controller controls the operation of the second motor without utilizing an input from a sensor that senses an actual fluid flow rate.
5. The pump system of claim 1 wherein the first controller includes a predefined value corresponding to a desired motor electromotive force and wherein said first controller modulates the voltage applied to the first motor based on a sensed motor electromotive force in order to reduce a divergence between the sensed motor electromotive force and the predefined value corresponding to the desired motor electromotive force.
6. The pump system of claim 1 wherein a flow rate of fluid exiting the first fluid pump is calculated by the first controller based on the information pertaining to the first motor electromotive force.
7. A pump system comprising:
At least two controllers networked together;
a first fluid pump including a first motor and a first pump outlet branch orifice, a first controller of the at least two controllers being operably connected to said first fluid pump;
a second fluid pump including a second motor and a second pump outlet branch orifice, a second controller of the at least two controllers being operably connected to said second fluid pump;
wherein the first controller is configured to operate the first fluid pump to pump a first fluid having a first predefined flow rate;
wherein the second controller is configured to operate the second fluid pump to pump a second fluid having a second predefined flow rate;
wherein the first predefined flow rate and the second predefined flow rate are different;
wherein the first controller monitors a first motor electromotive force and controls the operation of said first motor by utilizing input data corresponding to the first predefined flow rate and by utilizing information pertaining to the first motor electromotive force to adjust a pulse width of a voltage applied to the first motor;
wherein the second controller monitors a second motor electromotive force and controls the operation of said second motor by utilizing input data corresponding to the second predefined flow rate and by utilizing information pertaining to the second motor electromotive force to adjust a pulse width of a voltage applied to the second motor,
the first controller includes a plurality of predefined motor electromotive force values, and a plurality of predefined fluid property values in addition to the first predefined flow rate and the second predefined flow rate; and wherein the first controller adjusts the pulse width of the voltage to be applied to the first motor by using at least one of the plurality of predefined motor electromotive force values and at least one of the plurality of predefined fluid property values.
8. The pump system of claim 7 wherein at least one of the first fluid pump and the second fluid pump further comprises one or more valves and wherein the one or more valves are only opened upon an application of sufficient pressure to the valves by the first fluid or the second fluid and only closed when there is an application of insufficient pressure to the valves by the first fluid or the second fluid to force fluid through the valves.
9. The pump system of claim 7 wherein the first controller generates a signal based on the first motor electromotive force indicating that a fluid supply for the first fluid pump is depleted.
10. The pump system of claim 7 wherein the first controller controls the operation of the first motor and the second controller controls the operation of the second motor without utilizing an input from a sensor that senses an actual fluid flow rate.
11. The pump system of claim 7 wherein the first controller includes a predefined value corresponding to a desired motor electromotive force and wherein said first controller modulates the voltage applied to the first motor based on a sensed motor electromotive force in order to reduce a divergence between the sensed motor electromotive force and the predefined value corresponding to the desired motor electromotive force.
12. The pump system of claim 7 wherein a flow rate of fluid exiting the first fluid pump is calculated by the first controller based on the information pertaining to the first motor electromotive force.